Carrier 23XL Spezifikationen Seite 67

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Hard scale may require chemical treatment for its pre-
vention or removal. Consult a water treatment specialist
for proper treatment.
Water Leaks Water is indicated during machine op-
eration by the refrigerant moisture indicator on the refrig-
erant motor cooling line. See Fig. 11 and 12. Water leaks
should be repaired immediately.
Machine must be dehydrated after repair of water leaks.
See Machine Dehydration section, page 48.
Water Treatment Untreated or improperly treated wa-
ter may result in corrosion, scaling, erosion, or algae. The
services of a qualified water treatment specialist should be
obtained to develop and monitor a treatment program.
Water must be within design flow limits, clean, and treated
to ensure proper machine performance and to reduce the
potential of tubing damage due to corrosion, scaling, ero-
sion, and algae. Carrier assumes no responsibility for
chiller damage resulting from untreated or improperly
treated water.
Inspect the Starting Equipment Before work-
ing on any starter, shut off the machine, and open all dis-
connects supplying power to the starter.
The disconnect on the starter front panel does not de-
energize all internal circuits. Open all internal and re-
mote disconnects before servicing the starter.
Never open isolating knife switches while equipment is
operating. Electrical arcing can cause serious injury.
Inspect starter contact surfaces for wear or pitting on
mechanical-type starters. Do not sandpaper or file silver-
plated contacts. Follow the starter manufacturers instruc-
tions for contact replacement, lubrication, spare parts order-
ing, and other maintenance requirements.
Periodically vacuum or blow off accumulated debris on
the internal parts with a high-velocity, low-pressure blower.
Power connections on newly installed starters may relax
and loosen after a month of operation. Turn power off and
retighten. Recheck annually thereafter.
Loose power connections can cause voltage spikes, over-
heating, malfunctioning, or failures.
Check Pressure Transducers Once a year, the
pressure transducers should be checked against a pressure
gage reading. Check all three transducers: oil pressure, dis-
charge pressure, cooler pressure.
Note the appropriate pressure reading on the Status01 table
on the LID. Attach an accurate refrigeration gage to the cor-
responding pressure fitting. Compare the two readings. If there
is a difference in readings, the transducer can be calibrated
as described in the Troubleshooting Guide section.
Optional Pumpout System Maintenance
For compressor maintenance details, refer to the 06D, 07D
Installation, Start-Up, and Service Instructions.
OPTIONAL PUMPOUT COMPRESSOR OIL CHARGE
Use oil conforming to Carrier specifications for reciprocat-
ing compressor usage. Oil requirements are as follows:
HCFC-22 and HFC-134a
ISO Viscosity ................................68
Viscosity SSU 100 F (38 C)....................300
Carrier Part Number ..................PP23BZ-103
The total oil charge, 4.5 pints (2.6 L), consists of
3.5 pints (2.0 L) for the compressor and one additional pint
(0.6 L) for the oil separator.
Oil should be visible in one of the compressor sight glasses
during operation and at shutdown. Always check the oil level
before operating the compressor. Before adding or changing
oil, relieve the refrigerant pressure as follows:
1. Attach a pressure gage to the gage port of either com-
pressor service valve.
2. Close the suction service valve and open the discharge
line to the storage tank or the machine.
3. Operate the compressor until the crankcase pressure drops
to 2 psig (13 kPa).
4. Stop the compressor and isolate the system by closing
the discharge service valve.
5. Slowly remove the oil return line connection (Fig. 42).
Add oil as required.
6. Replace the connection and reopen the compressor serv-
ice valves.
OPTIONAL PUMPOUT SAFETY CONTROL SETTINGS
(Fig. 43) The optional pumpout system high-pressure switch
should open at 220 ± 5 psig (1517 ± 34 kPa) and should
reset automatically on pressure drop to 190 psig
(1310 kPa) for HCFC-22 machines. For machines using
HFC-134a, the switch opens at 161 psig (1110 kPa) and closes
at 130 psig (896 kPa). Check the switch setting by operating
the pumpout compressor and slowly throttling the pumpout
condenser water.
Fig. 43 Optional Pumpout System Controls
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