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Seitenansicht 0
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 802 Catalog No. 530-608 Printed in U.S.A. Form 06/07D-3SI Pg 1 802 7-02 Replaces: 06/07D-2SI
Book 2244
Tab 1b2a2b3a
Installation, Start-Up and
Service Instructions
Hermetic, Water-Cooled
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . 1
BEFORE INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . 1
Check Shipment
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit Location Considerations
. . . . . . . . . . . . . . . . . . . . 1
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Mount Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Piping Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Limitations
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Refrigerant Charging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INITIAL START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
To Star t Compres sor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHECKING OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . .8,9
Oil Charge
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
High-Pressure Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Low-Pressure Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Oil Pressure Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Time Guard® Control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CAPACITY CONTROL
. . . . . . . . . . . . . . . . . . . . . . . . . .9,10
Control Set Point
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To Regulate Control Set Point
. . . . . . . . . . . . . . . . . . . . 9
Pressure Differential Adjustment
. . . . . . . . . . . . . . . . . 9
Capacity Control Pressure
. . . . . . . . . . . . . . . . . . . . . . 10
CONDENSER MAINTENANCE
. . . . . . . . . . . . . . . . .10,11
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
Service Notes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Testing Oil Pump
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder Heads
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service Replacement Compressors
. . . . . . . . . . . . . 14
Suction and Discharge Valve Plate Assembly
. . . 15
Cleaning Suction Strainer
. . . . . . . . . . . . . . . . . . . . . . . 16
Motor Replacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Terminal Plate Assembly
. . . . . . . . . . . . . . . . . . . . . . . . 16
Compressor Running Gear Removal
. . . . . . . . . . . . 16
Compressor Running Gear Replacement
. . . . . . . . 17
COMPRESSOR MOTOR BURNOUT
. . . . . . . . . . . . . . 17
Clean-Up Procedure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . .18,19
SAFETY CONSIDERATIONS
Installing, starting up and servicing this equipment can be
hazardous due to system pressures, electrical components and
equipment location (roofs, elevated structures, etc.). Only
trained, qualified installers and service mechanics should
install, start up and service this equipment.
When working on the equipment, observe precautions in the
literature, tags, stickers and labels attached to the equipment
and any other safety precautions that apply. Follow all safety
codes. Wear safety glasses and work gloves. Use care in
handling, rigging and setting bulky equipment.
BEFORE INSTALLATION
Check Shipment —
File claim with shipping company
if shipment is damaged or incomplete.
Unit Location Considerations —
Locate unit on
floor in a well-ventilated area. Position unit to allow sufficient
space for refrigerant and water connections and to service
compressor. Place unit so suction and discharge valves can be
easily reached and oil level checked. Do not install condensing
unit where temperature will fall below freezing.
Local water can cause excessive fouling or sealing of
condenser tubes. If such conditions are anticipated, a water
treatment analysis is recommended. Refer to Carrier System
Design Manual, Part 5, for general water conditioning
information.
Make provision in piping layout to drain and vent condenser
if system is to be shut down in winter.
INSTALLATION
Mount Unit
Level unit and bolt firmly to foundation.
Loosen compressor mounting bolts and remove shipping
blocks from under compressor. Tighten all 4 bolts on compres-
sor. Next, loosen each bolt until the flanged washer can be
moved sideways with finger pressure.
NOTE: Be sure that compressor floats freely on mounting
springs.
Piping Connections —
Attach water supply and return
lines to connections indicated on condenser unit (Fig. 1). Water
leaving condenser should not be connected directly into sewer
lines. Check local codes.
Attach refrigerant liquid and suction lines to condensing
units (Fig. 1); suction and discharge to compressor unit
(Fig. 2). When soldering or brazing piping to valves, disassem-
ble valve or wrap it in a wet cloth to prevent heat damage.
Allow flexibility in suction line so compressor suction valve
may be moved aside for access to suction strainer.
Electrical shock can cause personal injury and even death.
Be sure power to equipment is shut off before installing or
servicing this equipment. There may be more than one
disconnect. Tag disconnect(s) to alert others not to turn
power on until work is completed.
06D,07D
Compressors and Condensing Units
Seitenansicht 0
1 2 3 4 5 6 ... 19 20

Inhaltsverzeichnis

Seite 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 8

Seite 2 - DIMENSIONS (in.)

10Table 4 — Capacity Control Reduction StepsCapacity Control Pressure (Fig. 8)LOADED OPERATION — Pressure-operated control valveis controlled by suc

Seite 3

11LEGENDFig. 11 — Compressor(Bottom Plate Removed)1—Oil Pressure Relief Valve5—Eccentric Shaft2—Piston and Eccentric Strap Assembly6—Eccentric Strap S

Seite 4 - Electrical Connections

12SERVICEService Notes1. Where compressor components are shown, they are innormal order of removal from compressor.2. For replacement items, use Carri

Seite 5

13PHASE BARRIERPOSITIONINGKEY (SEE FIG. 19)87 6 5 43 26 2212019181716151413121191012524232244 42 41 16 38 37 36 3546454748 49 271539404334 33 32 31 30

Seite 6 - Limitations —

14LEGEND FOR FIG. 12Cylinder Heads — Disassemble cylinder heads by re-moving cap screws and prying up on side between cylinderhead and valve plate to

Seite 7

15Suction and Discharge Valve Plate Assembly(Fig. 16) — Test for leaking discharge valves by pumpingcompressor down and observing suction and discharg

Seite 8

16Cleaning Suction Strainer1. Pump down compressor.2. Remove motor end cover and screws holding disc typestrainer (Fig. 18) to cover.3. Clean strainer

Seite 9

17PUMP END MAIN BEARING — This bearing is a ma-chined part of the new aluminum oil pump and bearing headcasting. Disassemble bearing head. If bearing

Seite 10 - CONDENSER MAINTENANCE

18TROUBLESHOOTING LEGENDTXV — Thermostatic Expansion ValveRead Safety Considerations on page 1 before proceedingwith troubleshooting.PROBLEM CAUSE RE

Seite 11

19 LEGENDTXV — Thermostatic Expansion ValvePROBLEM CAUSE REMEDYSystem noises.Piping vibration. Support piping as required, check for loose pipe conne

Seite 12 - Testing Oil Pump —

2Fig. 1 — 07D Condensing Unit DimensionsDIMENSIONS (in.)UNIT 07D WIDTH AA20330B20530A208399/16B210519/16B212519/16B2156313/16WATER CONNECTIONS FOR 07D

Seite 13

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 8

Seite 14 - Cylinder Heads —

3Fig. 2 — 06D Compressor Unit DimensionsNOTES:1. For standard service practices, such as trouble-shooting and refrigerant charging, allow a minimum2′-

Seite 15 - (Fig. 16) —

4Install a solenoid valve (field supplied) in liquid line directlybefore expansion valve. Solenoid valve is necessary for singlepumpout control used o

Seite 16 - Motor Replacement —

5Fig. 3 — Unit Label Diagram — 06D,07D UnitsAUX —AuxiliaryC—Compressor ContactorCH —Crankcase HeaterCR —Control RelayDX —Direct ExpansionEQUIP —Equipm

Seite 17 - Clean-Up Procedure —

6Compressor Unit Connections — Extend power leads fromcontrol center (contactor terminals) to compressor terminal boxand make connections as shown in

Seite 18 - TROUBLESHOOTING

7Fig. 6 — Recommended Field WiringLEGENDAUX —AuxiliaryOL —Overload RelayC—ContactorPOR —Pumpout RelayCR —Control RelaySW —SwitchHPS —High-Pressure Swi

Seite 19

8Refrigerant ChargingEVACUATE, DEHYDRATE AND LEAK TEST — Entire re-frigerant system must be evacuated, dehydrated and leak testedby methods described

Seite 20 - Tab 1b2a2b3a

9Table 2A — 06D Physical Data*Compressors listed are for R-22 applications. For R-134a and R-507/404A an 06DR compressor is standard. Factory compress

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