Carrier 06D Bedienungsanleitung Seite 14

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Seitenansicht 13
14
LEGEND FOR FIG. 12
Cylinder Heads —
Disassemble cylinder heads by re-
moving cap screws and prying up on side between cylinder
head and valve plate to break heads loose from valve plate. Do
not strike cylinder heads to break loose.
Check heads for warping, cracks and damage to gasket
surfaces. When replacing cylinder head, torque cap screws
30 to 35 lb-ft to prevent high to low side leak in center portion
of cylinder head gasket.
Service Replacement Compressors —
Replace-
ment compressors are not equipped with control valves. One or
both side bank cylinder head(s) is plugged with a spring loaded
plug piston assembly. Compressor will run fully loaded with
piston plug(s) in place.
Transfer original capacity control valve(s) to replacement
compressor (ensures proper valves are used with correct set-
ting). For sealing purposes, install a plug piston assembly into
each cylinder head of original compressor from which a con-
trol valve was removed.
Three Allen head cap screws hold capacity control valve in
place (Fig. 14). Remove screws using a cut-down
3
/
16
-in. Allen
wrench, and pull valve from cylinder head.
Remove same number of piston plugs from replacement
compressor as number of unloaders supplied with original
compressors. Three Allen head cap screws hold piston plug
assembly in place. Remove flange cover, gasket, spring and
bypass piston plug (Fig. 15). A tapped hole is provided in
piston to allow it to be pulled out. Hole has same thread
diameter as cap screws removed above.
TOP
8
1
2
3
4
5
6
7
LEGEND
1—
Suction Strainer
Assembly
2—
Oil Pump Bearing Head
Assembly
3—
Rotor Retaining Ring
4—
Oil Pump Drive Segment
5—
Oil Pump Rotor
6—
Drive Segment Cap
Screws
7—
Bearing Head Cap
Screws
8—
Oil Pump Inlet Passage
Fig. 13 — Removing Pump End Bearing Head
CAPACITY
CONTROL
VALVE
CAP SCREWS
(NONINTERCHANGEABLE
WITH FLANGE COVER
CAP SCREWS)
BYPASS PISTON PLUG
SPRING
TAB
FLANGE COVER
CAP SCREWS
(NONINTERCHANGERABLE
WITH CONTROL VALVE
CAP SCREWS)
GASKET
GAS PORT
Fig. 14 — Removal of Capacity Control Valve
Fig. 15 — Removal of Bypass Piston Plug
1—
Motor Cover Gasket
2—
Motor End Cover
3—
Discharge Manifold Connection
4—
Valve Plate Gasket
5—
Valve Plate Assembly
6—
Cylinder Head Gasket
7—
Cylinder Head
8—
Cylinder Head Washer
and Cap Screw
9—
Suction Manifold Connection*
10
Suction Valve Positioning Spring
11
Suction Strainer
12
Bearing Head Gasket
13
Oil Pump Inlet Passage
14
Bearing Head Washer
and Cap Screw
15
Oil Pump Cover
16
Pump End Bearing Head
17
Oil Drain Plug
18
Crankcase
19
Bottom Plate Gasket
20
Bottom Plate
21
Bottom Plate Washer and Cap Screw
22
Oil Filter Screen
23
Oil Return Check Valve
24
Oil Level Sight Glass
25
Motor Terminal Plate
26
Dowel Pins (For Suction Valve
Positioning)
27
Equalizing Tube and Lock Screw Assembly
28
Lockwasher
29
Rotor Lockwasher
30
Rotor Drive Key
31
Piston Pin Lock Ring
32
Piston Pin
33
Piston
34
Oil Ring
35
Compression Rings
36
Eccentric Strap
37
Eccentric Strap Side Shield
38
Pump End Counterweight
39
Oil Pump Drive Segment
40
Drive Segment Cap Screws
and Lockwashers
41
Oil Feed Guide
42
Oil Feed Guide Retainer Spring
43
Cover Gasket
44
Pump Cover Cap Screw and Washer
45
Counterweight Bolt
46
Eccentric Strap Side Shield
47
Motor End Counterweight
48
Locknut
49
Eccentric Shaft (or Crankshaft)
*Used to add compressor oil.
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