Carrier 06E Spezifikationen

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 802 Catalog No. 530-607 Printed in U.S.A. Form 06/07E-2SI Pg 1 7-02 Replaces: 06/07E-1SI
Book 2244
Tab 1b2a2b3a
Installation, Start-Up and
Service Instructions
Hermetic, Water-Cooled
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Receive and Inspect Unit
. . . . . . . . . . . . . . . . . . . . . . . . . 1
Place Unit in Position
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Check Compressor Mounting
. . . . . . . . . . . . . . . . . . . . 1
Piping Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PRE-START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7,8
Evacuate, Dehydrate, and Leak Test
. . . . . . . . . . . . . . 7
Oil Charge
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Start Compressor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Timer Functions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Protection Devices
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compressor Thermal Protection
. . . . . . . . . . . . . . . . . 9
Capacity Control System
. . . . . . . . . . . . . . . . . . . . . . . . . 9
Removing, Inspecting and Replacing
Components
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lubrication System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cylinder Heads
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Relief Valve
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Suction and Discharge Valve Plate Assembly
. . . 14
Terminal Plate Assembly
. . . . . . . . . . . . . . . . . . . . . . . . 14
Compressor Running Gear Removal
. . . . . . . . . . . . 14
Compressor Running Gear Replacement
. . . . . . . . 15
Motor Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Motor Replacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Motor Burnout (Clean-Up Procedure)
. . . . . . . . . . . . 17
Condenser Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . 17
SAFETY CONSIDERATIONS
Installing, starting up, and servicing this equipment can be
hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.). Only
trained, qualified installers and service mechanics should
install, start up, and service this equipment.
When working on the equipment, observe precautions in the
literature, tags, stickers and labels attached to the equipment,
and other safety precautions that apply. Follow all safety codes.
Wear safety glasses and work gloves. Use care when handling,
rigging, and setting bulky equipment.
INSTALLATION
Receive and Inspect Unit
Inspect shipment for
damage. File claim with the shipping company if shipment is
damaged or parts are missing.
Local water conditions can cause excessive fouling or
pitting of condenser tubes. If such conditions are anticipated, a
water treatment analysis is recommended. Refer to Carrier
System Design Manual, Part 5, for general water conditioning
information.
Place Unit in Position
Locate unit on floor in a
well-ventilated area. Install unit where it will be warmer than
conditioned area. Position it to allow sufficient space for refrig-
erant and water connections and to service compressor. Allow
space at one end of condenser for tube cleaning or replacement.
Place unit so suction and discharge valves can be easily
reached and so oil level can be checked.
Make provision in piping layout to drain and vent condenser
if system is to be shut down in winter.
Level unit and bolt firmly to foundation.
Check Compressor Mounting —
Loosen compres-
sor mounting bolts and remove shipping blocks from under
compressor. Tighten all 4 bolts on compressor. Loosen each
bolt just enough until the flanged washer can be moved
sideways with finger pressure. See Fig. 1.
NOTE: Be sure that compressor floats freely on mounting
springs.
Electrical shock can cause personal injury and even death.
Be sure power to equipment is shut off before installing or
servicing this equipment. There may be more than one dis-
connect. Tag disconnect(s) to alert others not to turn power
on until work is completed.
06E,07E
Compressors and Condensing Units
SELF-LOCKING
BOLT
SNUBBER FLANGED
WASHER
NEOPRENE
SNUBBER
COMPRESSOR FOOT
ISOLATION SPRING
Fig. 1 — Compressor Mounting
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1 2 3 4 5 6 ... 19 20

Inhaltsverzeichnis

Seite 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 8

Seite 2 - Electrical Connections

10To Regulate Control Set Point — Turn adjustment nutclockwise to its bottom stop. In this position, set point is86 psig. Control set point is then re

Seite 3 - DIMENSIONS (in.)

11NOTE: Pressure-operated control valve shown. A solenoid-operated control valve can also be used.Fig. 10 — Suction Cutoff Unloader Operation

Seite 4 - Fig. 4 — 06E Compressors

1234353637384041293028 271311124124252678931323312563414 15 16 171819 102021 23 2231313233383239LEGEND1—Stator (Compressor Motor)2—Rotor (Compressor M

Seite 5 - Fig. 5 — Component Location

13Table 6 — Torque ValuesLubrication SystemTESTING OIL PUMP — An oil pressure tap is located aboveoil pump cover plate (Fig. 12). Oil pressure should

Seite 6

14Cylinder Heads (See Fig. 11) — Disassemble cyl-inder heads by removing cap screws, and prying up on sidelifting tabs to break heads loose from valve

Seite 7 - PRE-START-UP

15CRANKSHAFT — Remove pump end bearing head androtor. If connecting rod and piston assemblies are still in place.remove connecting rod caps and push p

Seite 8 - Timer Functions

16Turn crankshaft to be sure there is no binding betweenbearing surfaces and journals. Replace oil screen, bottom coverplate, valve plates and cylinde

Seite 9 - Capacity Control System

17Remove1. Acorn nut and washer.2. Back out locking pin and bushing.Replace1. Screw in locking pin bushing until it rests on stator core.2. Wrap a pie

Seite 10 - Components (Fig. 11)

18FILL CONDENSER WITHCLEANING SOLUTION. DONOT ADD SOLUTIONMORE RAPIDLY THANVENT CAN EXHAUSTGASES CAUSED BYCHEMICAL ACTION.CONDENSER3’ TO 4’VENTPIPE5’

Seite 12

2Piping Connections — Attach water supply and returnlines to connections indicated on condensing unit (Fig. 2).Water leaving condenser should not be c

Seite 13 - Lubrication System

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 8

Seite 14 - Terminal Plate Assembly —

3Fig. 2 — 07E Water-Cooled Condensing UnitsDIMENSIONS (in.)UNIT 07E VOLTS A B C D E F G H IA022208/230 66 493/423/434 271/2121 59/1695/16460, 575 66 4

Seite 15

4DIMENSIONS (in.)06E UNIT VOLTAGE A B C D E F GV022208/230 481/435 367/811/2271/21191/2460,575 481/429 367/811/226 1 191/2W027208/230 501/435 367/811/

Seite 16 - Motor Replacement

5Table 1 — Electrical Data — Compressor Motor With Circuit BreakerLEGEND*Refer to physical data table to match compressor with correct com-pressor or

Seite 17

6Fig. 6 — Control Circuit Wiring for 06E/07E UnitsAUX —AuxiliaryC—Compressor ContactorC1 —Compressor Contactor(XL start and first step of PW start)C2

Seite 18 - Fig. 24 — Gravity Circulation

7PRE-START-UPEvacuate, Dehydrate, and Leak Test — The entirerefrigerant system must be evacuated, dehydrated and leak test-ed by methods described in

Seite 19

8Table 3 — 07E Physical DataLEGEND*Compressor listed is the standard compressor for R-22, air conditioning duty. An 06ER compressor is standard equipm

Seite 20 - Tab 1b2a2b3a

9SERVICEProtection DevicesHIGH-PRESSURE SWITCH — Check by throttling con-denser water or blocking airflow on air-cooled units, allowinghead pressure t

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