
69
30GTN,R and 30GUN,R 130-210, 230A-315A and
330A/B-420A/B — A control relay in conjunction with a
ground fault module replaces the function of the CPCS
(above). To reset, press the push-button switch (near the
Marquee display).
LOW OIL PRESSURE PROTECTION — Lead compres-
sor in each circuit is equipped with a switch to detect low oil
pressure. Switch is connected directly to processor board.
Switch is set to open at approximately 5 psig (35 kPa) and to
close at 9 psig (62 kPa) maximum. If switch opens when
compressor is running, CR or processor board stops all com-
pressors in circuit. During start-up, switch is bypassed for
2 minutes.
CRANKCASE HEATERS — Each compressor has a 180-w
crankcase heater to prevent absorption of liquid refrigerant by
oil in crankcase when compressor is not running. Heater power
source is auxiliary control power, independent of main unit
power. This assures compressor protection even when main
unit power disconnect switch is off.
COOLER PROTECTION
Freeze Protection
— Cooler can be wrapped with heater
cables as shown in Fig. 38, which are wired through an ambi-
ent temperature switch set at 36 F (2 C). Entire cooler is cov-
ered with closed-cell insulation applied over heater cables.
Heaters plus insulation protect cooler against low ambient tem-
perature freeze-up to 0° F (–18 C).
Low Fluid Temperature
— Main Base Board is programmed
to shut chiller down if leaving fluid temperature drops below
34 F (1.1 C) for water or more than 8° F (4.4° C) below set
point for brine units. The unit will shut down without a
pumpout. When fluid temperature rises to 6° F (3.3° C) above
leaving fluid set point, safety resets and chiller restarts. Reset is
automatic as long as this is the first occurrence.
Loss of Fluid Flow Protection
— Main Base Board contains
internal logic that protects cooler against loss of cooler flow.
Entering and leaving fluid temperature sensors in cooler detect
a no-flow condition. Leaving sensor is located in leaving fluid
nozzle and entering sensor is located in first cooler baffle space
in close proximity to cooler tubes, as shown in Fig. 38. When
there is no cooler flow and the compressors start, leaving fluid
temperature does not change. However, entering fluid temper-
ature drops rapidly as refrigerant enters cooler through EXV.
Entering sensor detects this temperature drop and when enter-
ing temperature is 3° F (1.6° C) below leaving temperature,
unit stops and is locked off.
Loss-of-Charge
— A pressure switch connected to high side
of each refrigerant circuit protects against total loss-of-charge.
Switch settings are listed in Table 36. If switch is open, unit
cannot start; if it opens during operation, unit locks out and
cannot restart until switch is closed. Low charge is also moni-
tored by the processor when an EXV is used. The loss-of-
charge switch is wired in series with the high-pressure switch
on each circuit’s lead compressor.
IMPORTANT: Never open any switch or disconnect that
deenergizes crankcase heaters unless unit is being serviced
or is to be shut down for a prolonged period. After a pro-
longed shutdown or service, energize crankcase heaters for
24 hours before starting unit.
IMPORTANT: If unit is installed in an area where ambi-
ent temperatures fall below 32 F (0° C), it is recom-
mended that inhibited ethylene glycol or other suitable
corrosion-inhibitive antifreeze solution be used in chilled-
liquid circuit.
1
2
3
4
1
2
3
4
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
BLU
BLU
PNK
PNK
TB5
TB5
TB5
TB5
5
6
7
8
T10
T9
REMOTE SPACE TEMP
(ACCESSORY)
5
6
7
8
9
10
1
2
3
4
1
2
3
4
5
6
1
2
3
4
5
6
2
1
4
6
3
5
T5
T3
T4
T6
T2
T1
COOLER ENTERING
FLUID TEMP
OUTDOOR-AIR TEMP
(ACCESSORY) OR
DUAL CHILLER LWT
COOLER LEAVING
FLUID TEMP
SATURATED
CONDENSING TEMP-
CIRCUIT B
SATURATED
SUCTION TEMP-
CIRCUIT B*
SATURATED
CONDENSING TEMP-
CIRCUIT A
SATURATED
SUCTION TEMP-
CIRCUIT A*
MAIN BASE BOARD
J8
T1-T6, T9, T10 THERMISTORS
J5
EXV BOARD
12
11
10 9
8
7
6
5
4
32
1
12
11 10 9
T8
8
T7
7
CKTA* CKTB*
COMPRESSOR RETURN GAS TEMP
T7, T8 THERMISTORS
LEGEND
*Not used on units with TXV (Thermostatic Expansion Valve) FIOP
(Factory-Installed Option).
Fig. 37 — Thermistor Connections to J5 and J8
Processor Boards
LWT —
Leaving Fluid Temperature
LEGEND
T —
Thermistor
Fig. 38 — Cooler Heater Cables
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