
53
6. When the test has been completed, carefully reassemble
expansion valve. Apply a small amount of O-ring grease
to the housing seal O-ring before installing the motor can-
ister. Be careful not to damage the O-ring. Tighten the
motor nut to 15 to 25 lb-ft (20 to 34 N-m). Evacuate the
low side of the open refrigerant circuit. Open compressor
service valves and close compressor circuit breakers.
Open liquid line service valve. Check for any refrigerant
leaks. Turn the ENABLE/OFF/REMOTE switch back to
ENABLE or REMOTE and allow the unit to operate.
Verify proper unit operation.
NOTE: The EXV orifice is a screw-in type and may be
removed for inspection and cleaning. Once the motor canister
is removed the orifice can be removed by using the orifice
removal tool (part no. TS429). A slot has been cut in the top of
the orifice to facilitate removal. Turn orifice counterclockwise
to remove. A large screwdriver may also be used.
When cleaning or reinstalling orifice assembly be careful
not to damage orifice assembly seals. The bottom seal acts as a
liquid shut-off, replacing a liquid line solenoid valve. If the bot-
tom seal should become damaged it can be replaced. Remove
the orifice. Remove the old seal. Using the orifice as a guide,
add a small amount of O-ring grease, to the underside of the or-
ifice. Be careful not to plug the vent holes. Carefully set the
seal with the O-ring into the orifice. The O-ring grease will
hold the seal in place. If the O-ring grease is not used, the seal
O-ring will twist and bind when the orifice is screwed into the
EXV base. Install the orifice and seal assembly. Remove the
orifice to verify that the seal is properly positioned. Clean any
O-ring grease from the bottom of the orifice. Reinstall the ori-
fice and tighten to 100 in.-lb (11 N-m). Apply a small amount
of O-ring grease to the housing seal O-ring before installing the
motor canister. Reinstall the motor canister assembly. Tighten
the motor nut to 15 to 25 ft-lb (20 to 34 N-m).
Alarms and Alerts —
These are warnings of abnormal
or fault conditions, and may cause either one circuit or the
whole unit to shut down. They are assigned code numbers as
described in Table 31.
The alarm/alert indicator light is illuminated when any
alarm or alert condition is present. To reset the unit, switch the
ENABLE-OFF-REMOTE CONTACT switch from ENABLE
to OFF and back to ENABLE within 5 seconds. Indicator light
will be turned off when switched correctly. Do not reset the
chiller at random without first investigating and correcting the
cause(s) of the failure.
Automatic alarms will reset without operator intervention if
the condition corrects itself. The following method must be
used to reset manual alarms:
Before resetting any alarm, first determine the cause of the
alarm and correct it. Enter the Alarms mode indicated by the
LED on the side of the Scrolling Marquee Display. Press
and until the sub-menu item RCRN “RESET
ALL CURRENT ALARMS” is displayed. Press .
The control will prompt the user for a password, by displaying
PASS and WORD. Press to display the default pass-
word, 1111. Press for each character. If the password
has been changed, use the arrow keys to change each individu-
al character. Toggle the display to “YES” and press .
The alarms will be reset.
ENTER
ENTER
ENTER
ENTER
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