
23
10.7. Dampers
10.8. Air Filters
10.9.1. General
10.9.2. Electric Heaters
10.9. Heaters
-Check if the actuator motor is installed in accordance
with the supplier’s instructions.
-Check if the correct angle has been set.
-Check if the dampers close properly.
-Check if the damper can open to the required an-
gle.
-Check operation after the power has been restored-
following a power cut. Some dampers must be open,
others must be closed.
10
4.2 - Dampers
- Check if the actuator motor is installed in accordance
with the supplier’s instructions.
- Check if the correct angle has been set.
- Check if the dampers close properly.
- Check if the damper can open to the required angle.
- Check operation after the power has been restored
following a power cut. Some dampers must be open,
others must be closed.
4.3 - Air filters
- Check if the correct filters have been installed.
- Check if the filters have been installed correctly.
- Absolute filters are supplied separately, to prevent
contamination during transport and start-up. Insert the
absolute filters only after the unit has been cleaned.
- Set pressure switches or filter indicators, if used.
- Close the inspection door.
4.4 - HEATERS
4.4.1 - General
- Check connections in accordance with the dimensional
drawing.
- Check connections for leakage.
- Ensure that the heater can supply heat to prevent frost
formation when the fan is started.
- Caution: When the coils are drained, no water must
remain in the circuits to prevent freezing at temperatures
below zero.
4.4.2 - Electric heaters
- Ensure that the heater has been connected in accordance
with the instructions of the supplier. The diagram is
located on the inside of the connection module.
- Check the heater current.
- Check if the safety devices shown in the wiring diagram
have been installed.
- Check if the heater has been earthed in accordance with
local instructions.
- The electric heater may only be switched on if the
minimum specified air flow rate across the heater exists.
- The electric heater must be switched off at least 5 minutes
before the AHU is switched off.
- Ensure that no objects have been left in the heater section.
- The following warning pictograms are attached to the
panel: electrical voltage and hot surface.
4.4.3 - Steam heaters
Steam heaters have surface temperatures above 100ºC.
Steam supply must be checked by qualified personnel.
- The steam heater may only be switched on if the
minimum specified air flow rate exists across the heater.
- Ensure that no objects have been left in the heater section.
- The steam heater must be switched off at least 5 minutes
before the AHU is switched off.
- The following warning pictogram is attached to the panel:
hot surface.
Manual operation Actuator-assisted operation
-Check if the correct filters have been installed.
-Check if the filters have been installed correctly.
-Absolute filters are supplied separately, to prevent
contamination during transport and start-up. Insert
the absolute filters only after the unit has been
cleaned.
-Set pressure switches or filter indicators, if used.
-Close the inspection door.
-Filter installation details shown in Appendix 2.
-According to the filter and application type number
of filters usual with listed in Appendix 3.
10
4.2 - Dampers
- Check if the actuator motor is installed in accordance
with the supplier’s instructions.
- Check if the correct angle has been set.
- Check if the dampers close properly.
- Check if the damper can open to the required angle.
- Check operation after the power has been restored
following a power cut. Some dampers must be open,
others must be closed.
4.3 - Air filters
- Check if the correct filters have been installed.
- Check if the filters have been installed correctly.
- Absolute filters are supplied separately, to prevent
contamination during transport and start-up. Insert the
absolute filters only after the unit has been cleaned.
- Set pressure switches or filter indicators, if used.
- Close the inspection door.
4.4 - HEATERS
4.4.1 - General
- Check connections in accordance with the dimensional
drawing.
- Check connections for leakage.
- Ensure that the heater can supply heat to prevent frost
formation when the fan is started.
- Caution: When the coils are drained, no water must
remain in the circuits to prevent freezing at temperatures
below zero.
4.4.2 - Electric heaters
- Ensure that the heater has been connected in accordance
with the instructions of the supplier. The diagram is
located on the inside of the connection module.
- Check the heater current.
- Check if the safety devices shown in the wiring diagram
have been installed.
- Check if the heater has been earthed in accordance with
local instructions.
- The electric heater may only be switched on if the
minimum specified air flow rate across the heater exists.
- The electric heater must be switched off at least 5 minutes
before the AHU is switched off.
- Ensure that no objects have been left in the heater section.
- The following warning pictograms are attached to the
panel: electrical voltage and hot surface.
4.4.3 - Steam heaters
Steam heaters have surface temperatures above 100ºC.
Steam supply must be checked by qualified personnel.
- The steam heater may only be switched on if the
minimum specified air flow rate exists across the heater.
- Ensure that no objects have been left in the heater section.
- The steam heater must be switched off at least 5 minutes
before the AHU is switched off.
- The following warning pictogram is attached to the panel:
hot surface.
Manual operation Actuator-assisted operation
-Check connections in accordance with the dimen-
sional drawing.
-Ensure that the heater has been connected in ac-
cordance with the instructions of the supplier. The
diagram is located on the inside of the connection
module.
-Check the heater current.
-Check if the safety devices shown in the wiring dia-
gram have been installed.
-Check if the heater has been earthed in accordance
with local instructions.
-The electric heater may only be switched on if the
minimum specified air flow rate across the heater
exists.
-The electric heater must be switched off at least 5
minutes before the AHU is switched off.
-Ensure that no objects have been left in the heater
section.
-The following warning pictograms are attached to
the panel: electrical voltage and hot surface.
Electrical voltage
This pictogram indicates that there are electrical components
behind this access cover, door or panel that may be dangerous
for the user/installer. Only personnel qualified in accordance
with NEN 3140 is permitted to carry out work on these
components. The pictogram is attached to the access cover
for the electric heater control box.
Removal of transport brackets
This pictogram is located at the bottom of the fan section. It
indicates that the transport brackets must be removed during
commissioning before the fan is started up.
Verwijder transportbeugels voor opstarten ventilator.
Remove transport brackets before starting up the fan.
Retirer les fixations de transport avant démarrage.
Central data
This label contains the data for the AHU, such as order
number, position number etc. If present, the label is normally
located on the access cover or the door of the fan assembly.
Opening the fan door
This pictogram is positioned on the outside of the door or
access cover of the fan assembly. This pictogram warns that
the fan must have been switched off and deenergised for a
minimum of two minutes before the door or access cover is
opened.
Lifting and transport
An instruction is attached to the AHU that describes the
procedures that must be followed for lifting and transport.
The following chapter contains further details.
1.4 - Disposal of parts/materials
- The packaging material must be disposed of in a responsible
manner and in accordance with local regulations.
- Components that are replaced, must be disposed of as
described above.
2 - TRANSPORT AND LIFTING INSTRUCTIONS
2.1 - General
Transport and lifting of the AHU must always be in
accordance with the instructions below. If these instructions
are not observed, irreparable damage may occur to the unit,
and people in the immediate vicinity of the unit are also
endangered. Alarko Carrier does not accept any
responsibility if these instructions are not observed. Transport
and lifting must be carried out by qualified personnel. The
AHU must only be lifted with lifting bars supplied by
Alarko Carrier. Lifting must be carried out in
accordance with local regulations and with the help of
certified lifting aids.
2.2 - Transport and storage
Lifting of the AHU is only permitted under the designated
lifting points. Lifting under the cross beams is prohibited.
This applies to transport as well as storage, and is indicated
on the cross beam with the following label.
! WARNING!
Before opening doors, switch off and deenergise the
fan, and ensure that it has stopped rotating.
(minimum of 2 minutes)
.
5
Caution: All doors and access covers must be closed before
starting up the AHU.
1 - SAFETY CONSIDERATIONS
1.1 - General
The 39HQ air handling units (AHUs) has been designed
and manufactured in accordance with the CE machine
directive EN292. In order to guarantee safe operation and
use of the unit, please carefully read and observe the
instructions in this document and pay special attention to
the warnings that apply to this unit. Any modifications in
the design and/or installation of the AHU that are carried
out without discussion with Alarko Carrier and
without advance written agreement will result in the loss of
the right to any warranty claims and any claim for injury to
personnel as a result of these modifications.
Maintenance procedures may only be carried out by
qualified personnel.
Heating and cooling elements are manufactured and
supplied in accordance with guidelines of the Pressure
Equipment Directive (PED).
1.2 - Applications
The AHU is designed for the movement and conditioning
of air, unless otherwise agreed during the design stage.
1.3 - Instruction types
The following warning pictograms and labels with text are
used.
Lifting point
This pictogram shows where the AHU must be lifted and is
positioned on the support beam.
Lifting prohibited
This pictogram shows that no horizontal transport devices
must be placed under this frame section, such as pallet
lifters or the forks of fork lift trucks. It is also forbidden to
place lifting devices for transport and storage under this
frame element.
Earthing
This pictogram indicates where the AHU must be earthed
and is on one of the support beams beneath the casing in
the fan section.
- The electrical components in the AHU must be earthed,
except for components with double insulation and/or
components with a supply voltage below 50 V.
- The electrical components must be installed in accordance
with national and local regulations.
Rotating parts
This pictogram indicates that there are rotating parts behind
this access cover, door or panel which may cause injury. The
components that include rotating parts are the fan and heat
recovery wheel. If there are special customer-specific
components behind doors, access covers or panels that
include rotating parts and pose a potential risk, this is also
indicated by this pictogram.
Hot surfaces
This pictogram indicates that there are components behind
this access cover, door or panel that can cause serious burns
when touched.
The components that may have hot surfaces are the steam
humidifier, steam heater and the electric heater. If there are
special special customer-specific components behind doors,
access covers or panels that have hot surfaces and pose a
potential risk, this is also indicated by this pictogram.
4
Steam heaters have surface temperatures above
100ºC. Steam supply must be checked by qualified
personnel.
-The steam heater may only be switched on if the
minimum specified air flow rate exists across the
heater.
-Ensure that no objects have been left in the heater
section.
-The steam heater must be switched off at least 5
minutes before the AHU is switched off.
-The following warning pictogram is attached to the
panel: hot surface.
-Check connections for leakage.
-Ensure that the heater can supply heat to pre-
vent frost formation when the fan is started.
-Caution: When the coils are drained, no water
must remain in the circuits to prevent freezing
at temperatures below zero.
1 - SAFETY CONSIDERATIONS
1.1 - General
The 39HQ air handling units (AHUs) has been designed
and manufactured in accordance with the CE machine
directive EN292. In order to guarantee safe operation and
use of the unit, please carefully read and observe the
instructions in this document and pay special attention to
the warnings that apply to this unit. Any modifications in
the design and/or installation of the AHU that are carried
out without discussion with Alarko Carrier and
without advance written agreement will result in the loss of
the right to any warranty claims and any claim for injury to
personnel as a result of these modifications.
Maintenance procedures may only be carried out by
qualified personnel.
Heating and cooling elements are manufactured and
supplied in accordance with guidelines of the Pressure
Equipment Directive (PED).
1.2 - Applications
The AHU is designed for the movement and conditioning
of air, unless otherwise agreed during the design stage.
1.3 - Instruction types
The following warning pictograms and labels with text are
used.
Lifting point
This pictogram shows where the AHU must be lifted and is
positioned on the support beam.
Lifting prohibited
This pictogram shows that no horizontal transport devices
must be placed under this frame section, such as pallet
lifters or the forks of fork lift trucks. It is also forbidden to
place lifting devices for transport and storage under this
frame element.
Earthing
This pictogram indicates where the AHU must be earthed
and is on one of the support beams beneath the casing in
the fan section.
- The electrical components in the AHU must be earthed,
except for components with double insulation and/or
components with a supply voltage below 50 V.
- The electrical components must be installed in accordance
with national and local regulations.
Rotating parts
This pictogram indicates that there are rotating parts behind
this access cover, door or panel which may cause injury. The
components that include rotating parts are the fan and heat
recovery wheel. If there are special customer-specific
components behind doors, access covers or panels that
include rotating parts and pose a potential risk, this is also
indicated by this pictogram.
Hot surfaces
This pictogram indicates that there are components behind
this access cover, door or panel that can cause serious burns
when touched.
The components that may have hot surfaces are the steam
humidifier, steam heater and the electric heater. If there are
special special customer-specific components behind doors,
access covers or panels that have hot surfaces and pose a
potential risk, this is also indicated by this pictogram.
4
10.9.3. Steam Heaters
Figure 50.
- Manual
operation
Figure 51.
- Actuator-
assisted operation
Figure 52.
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