
#:
CRDR 2850439
Thread sealer on Chiller 1MECBE01 Guide Vane Shaft Failure Description
HVAC Maintenance found one of the set screws loose on the guide vane shaft crank arm during
the
performance of normal chiller maintenance on essential chiller 1MECBE01 during U1R11. The
crank arm
was loose, but was not slipping on the shaft. One of three (3) set screws was found loose. The
technicians recalled a recent INPO Operating Experience report (OE) that identified a similar
problem at
the Hope Creek station.
OE 21321 identified an incident at the Hope Creek station where the control linkage set screw can
loosen
and allowed the crank arm to slip on the guide vane shaft. Hope Creek applied Loctite thread
sealer 242
(medium strength thread sealer) to the set screw threads to help hold the set screws in place and
help to
prevent the set screws from backing out.
HVAC Maintenance and Maintenance Engineering viewed the use of the medium strength thread
sealer
as a good maintenance practice. HVAC Maintenance generated CMWO 2845865 to apply Loctite
thread
sealer to the crank arm set screws on chiller 1MECBE01. CMWO 2846522 was generated to apply
Loctite thread sealer to the crank arm set screws on chiller 1MEC AE01.
Essential chiller 1MECBE01 was returned to service following maintenance. About 36 hours after
start up
the chiller tripped on low refrigerant temperature. Troubleshooting performed under CMWO
2850424
found that the guide vane actuator was not responding to the chiller demand. The guide vane
linkage was
disconnected from the actuator and found to be extremely difficult to move by hand. The guide
vane
linkage should be able to operate smoothly over the full range of the guide vane. The decision was
made
to pump down the chiller and go in and look at the guide vane for a possible problem with the
internal
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