
78
The ECM blower is controlled by one of three control
boards, depending on the options ordered with the unit.
Review project submittals or order acknowledgement to
determine which ECM control scheme the unit has. Alter-
natively, match the control board to the illustrations iden-
tified in the Control Board Type section.
8. Check the fan and motor operation.
9. Be sure drain line is properly and securely positioned and
that the line is clear. Pour water into drain to check
operation.
10. Prior to the water system start-up and balancing, the
chilled/hot water systems should be flushed to clean out
dirt and debris which may have collected in the piping
during construction. During this procedure, the system
should be flushed from the supply riser to the return riser
through a cross-over loop at the end of the riser column,
and all unit service valves must be in the closed position.
This prevents foreign matter from entering the unit and
clogging the valves and metering devices. Strainers
should be installed in the piping mains to prevent this ma-
terial from entering the units during normal operation.
Vent all air from unit coil and related piping. Air venting
from the unit is accomplished by the use of the standard
manual air vent fitting, or the optional automatic air vent
fitting installed on the coil. Venting can be accomplished
by depressing the needle valve core. Automatic air vents
may be unscrewed one turn counterclockwise to speed
initial venting, but should be screwed in for automatic
venting after start-up operations. When steady steam of
water begins to escape, close valve. Vent release air slow-
ly, usually dripping water into drain pan in the process.
Make sure all service valves are open and that the motor-
ized control valves, if supplied, are set for automatic
operation.
11. Check all control valves in the system for proper opera-
tion in accordance with valve manufacturer's instructions.
12. For units with factory-installed ball valves with lever han-
dles — When handle is perpendicular to valve body, there
is no flow through valve. Ball valves may be used as
shutoff valves.
ECM CONTROL OPTION
3-Speed Jumper Field Adjustment (42SM Only) (See
Fig. 95) — The unit has been factory configured to produce
PSC equivalent airflow on high speed, with medium and low
speed set at 80% and 60% of high, respectively. If these setting
are acceptable, then no further configuring is required.
To adjust airflow, relocate board mounted jumpers as indi-
cated on configuration chart. Chart is located on control box
cover.
3-Discrete Speed Rheostat Field Adjustment (42SM Only)
(See Fig. 96)— The unit has been factory configured to pro-
duce PSC equivalent airflow on high speed, with medium and
low speed set at 80% and 60% of high, respectively. If these
setting are acceptable, then no further configuring is required.
Board mounted rheostats are provided to adjust the airflow per-
taining to each output. Each output can be adjusted from 0 to
100% of the motor’s factory programmed operating range. To
set airflow, connect a volt-meter between “common” (near the
red status LED) and Flo1 through Flo4.
Carrier’s convention is to preset and wire Flo1 for high
speed, Flo2 for medium, and Flo3 for low. Flo4 is not used
with any standard thermostat, but may be employed for a more
advanced application. The chart on the control box cover asso-
ciates airflow rates with the voltage indicated on your volt-me-
ter. For each speed, adjust the rheostat until indicated voltage
matches the desired value from the airflow table.
If a factory provided thermostat or DDC (Direct Digital
Controls) controller is utilized, then the unit is already correctly
configured. A field furnished thermostat or control may require
adjustment of board jumpers.
CAUTION
The air vent provided on the unit is not intended to replace
the main system air vents and may not release air trapped
in other parts of the system. Inspect the entire system for
potential air traps and vent those areas as required, inde-
pendently. In addition, some systems may require repeated
venting over a period of time to properly eliminate air from
the system. Failure to properly vent system may negatively
affect operation.
CAUTION
Both of the procedures described below require the control
box to be powered while adjustments are made. Line volt-
age components are concealed behind a secondary cover.
However, installer should still take all reasonable precau-
tions to prevent electrical shock.
MED
SPEED
W/W1
0
EM/W2
BK/
PWM
RR
OUT
R3
G
LOW
SPEED
ADJUST HIGH
SPEED
Y/Y2
C/B
Y1
D11
D10
A
B
C
D
A
B
C
D
A
B
C
D
1
+
–
1
Fig. 95 — ECM Jumper Speed Board (42SM Only)
A42-4310
Flo0
Com
Status
Rp1
Flo1
Rp2
U3
Flo2
Rp3
Flo3
Rp4
Flo4
Rp5
COMMON FLO1 FLO2 FLO3 FLO4
Fig. 96 — ECM Rheostat Speed Board (42SM Only)
a
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