Carrier 17KW Bedienungshandbuch

GENERACPOWER SYSTEMS, INC.RRInstallation andOwner’s Manual7, 10, 13 and 16kW Air-cooled,Automatic Standby GeneratorsModels: 005251 (6 kW NG, 7 kW LP

1.9 RECONFIGURING THEFUEL SYSTEM1.9.1 7 KW, 410CC ENGINETo reconfigure the fuel system from NG to LP, follow these steps (Figure 1.4):NOTE:The prima

9Figure 1.5 - 10kW, GT-530 (Inlet Hose Slid Back)Figure 1.6 - 10kW, GT-530 (Inlet Hose Slid Back)Figure 1.7 - 13/16kW, GT-990 (Airbox Cover Removed)

10 Install the generator as close as possible to the fuel supply, to reduce the length of piping.Install the generator as close as possible to the tr

11Figure 1.10 – Battery Cable ConnectionsNOTE:In areas where temperatures regularly fall below 10° F (-12° C) it is recommended that a pad type batt

12 2.1 BEFORE INITIAL START-UPNOTE:These units have been run and tested at the fac-tory prior to being shipped and do not require any type of break-i

13Section 2 — Post Installation Start-up and AdjustmentsAir-cooled Generators2.4 GENERATOR TESTS UNDER LOADTo test the generator set with electrical

14 1. Turn off utility power to the main distribution panel in the house. This can be done by switching the service main breaker to the off or open

154. Connect a frequency meter across the generators AC output leads.5. Turn the primary adjust screw to obtain a fre-quency reading of 61.5 Hertz

16 3.1.4 CHOKE OPERATION1. 990 engines have an electric choke in the air box that is automatically controlled by the electronic control board.2. 53

17Section 3 — OperationAir-cooled Generators4. Use the manual transfer handle inside the trans-fer switch to move the main contacts to their STANDB

INTRODUCTIONThank you for purchasing this model of a compact, high performance, air-cooled, engine-driven genera-tor designed to automatically suppl

18 Low speed exercise will be handled as follows:1. The standard start sequence will be initiated.2. The unit will run at 2,400 RPM.3. If utility

193.6.5 RPM SENSOR FAILUREDuring cranking, if the board does not see a valid RPM signal within three (3) seconds, it will shut down and latch out o

20 Figure 4.3 — Oil Dipstick and Fill, 10kWOil DipstickOil FillFigure 4.4 — Oil Dipstick and Fill, 13kW and 16kWOil DipstickOil Fill4.3 CHANGING THE

214.4 CHANGING THE ENGINE AIR CLEANER4.4.1 7, 13, AND 16KW GENERATORSSee Figures 1.1 and 1.2, for the location of the air cleaner. Use the followi

22 3. Check the spark plug gap using a wire feeler gauge. Adjust the gap to 0.76 mm (0.030 inch) for 7 and 10kW; and 1.02 mm (0.040 inch) for 13/16

Remove spark plug wires and position wires away from plugs.Remove spark plugs.Make sure the piston is at Top Dead Center (TDC) of its compression stro

24 4.10 CORROSION PROTECTIONPeriodically wash and wax the enclosure using auto-motive type products. Frequent washing is recom-mended in salt water/c

25Section 4 — MaintenanceAir-cooled Generators4.12 SERVICE SCHEDULEATTENTION: It is recommended that all service work be performed by the nearest

5.1 TROUBLESHOOTING GUIDEProblem Cause CorrectionThe engine will not crank. 1. Fuse blown. 1. Correct short circuit condition, replace 15A fus

27 27Section 6 — NotesAir-cooled Generators

Table of ContentsAir-cooled Generators 1Introduction ...Inside Front Cover Read This Manual Thoroughly ...

28 Section 6 — NotesAir-cooled Generators

29Section 6 — NotesAir-cooled Generators

30Section 7 — Mounting DimensionsAir-cooled GeneratorsDrawing No. 0F9424

31NEUTRALCONNECTIONINSIDE SWITCHXBNOC1COMXAVR1NC NCCOMC2VR2NOTR1942317479369F2CIRCUIT 10BLACK (MAIN 1)12Vdc TRANSERCOILRED (MAIN 2)NEUTRAL (WHITE)NE

32 Section 8 — Electrical DataAir-cooled GeneratorsWiring Diagram – 10, 13 & 16kW, V-Twin – Drawing No. 0F7822TX - TRANSFORMER, 16 Vac 56 VA &

33Section 8 — Electrical DataAir-cooled GeneratorsWiring Diagram – 10, 13 & 16kW, V-Twin – Drawing No. 0F782204CLOSEST TO BEARINGOUTPUT TO TRANS

34 Section 8 — Electrical DataAir-cooled GeneratorsElectrical Schematic – 10, 13 & 16kW, V-Twin – Drawing No. 0F7823225B224B131556168615A22415BPR

35Section 8 — Electrical DataAir-cooled GeneratorsElectrical Schematic – 10, 13 & 16kW, V-Twin – Drawing No. 0F7823WINDING2222225A56VA225A224A22

36 Section 8 — Electrical DataAir-cooled GeneratorsWiring Diagram – 7kW, Single Cylinder – Drawing No. 0F7820CB - MAIN OUTPUT BREAKERBA - BRUSH ASSE

37Section 8 — Electrical DataAir-cooled GeneratorsWiring Diagram – 7kW, Single Cylinder – Drawing No. 0F782004CLOSEST TO BEARINGOUTPUT TO TRANSFER24

2 Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the

38 Section 8 — Electrical DataAir-cooled GeneratorsElectrical Schematic – 7kW, Single Cylinder – Drawing No. 0F7821225B224B138615A224015BPRINTED CIRC

39Section 8 — Electrical DataAir-cooled GeneratorsElectrical Schematic – 7kW, Single Cylinder – Drawing No. 0F7821WINDING2222225A56VA225A224A2242252

40 Section 8 — Electrical DataAir-cooled GeneratorsWiring Diagram – 8, 10, 12 and 16 Circuit Load Center – Drawing No. 0F9070-A

41Section 8 — Electrical DataAir-cooled GeneratorsWiring Diagram – 8, 10, 12 and 16 Circuit Load Center – Drawing No. 0F9070-A

42 Section 9 — Exploded Views and Parts ListsAir-cooled GeneratorsEnclosure – Drawing No. 0F9431-CSHEET METAL PAINT/MATERIAL CODE LEGENDThe following

43ITEM PART NO. QTY. DESCRIPTION 1 0F9653 1 PAD, 24 X 48” WITH MOUNTING HOLES 2 045771 4 NUT HEX M8-1.25 3 022129 4 WASHER LOCK 5/16

44 Section 9 — Exploded Views and Parts ListsAir-cooled GeneratorsControl Panel – Drawing No. 0F9695-C

45ITEM PART NO. QTY. DESCRIPTION 1 0E7886A 1 CIRCUIT BREAKER 30A X 2P 240V (7KW) 0E7886D 1 CIRCUIT BREAKER 45A X 2P 240V (10KW) 0E7886K

46 Section 9 — Exploded Views and Parts ListsAir-cooled GeneratorsTransfer Switch Assembly – Drawing No. 0F9774-A

47ITEM PART NO. QTY. DESCRIPTION 1 0F8278 1 BOX LOAD CENTER 2 0D4800 1 COVER, 8 CIRCUIT LOAD CENTER 0F5211 1 COVER, 10 CIRCUIT LOAD CENT

3 ELECTRICAL HAZARDS All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility pow

48 Section 9 — Exploded Views and Parts ListsAir-cooled Generators13 & 16kW, GT-990 Engine – Drawing No. 0F9430-E - Part 1

49ITEM PART NO. QTY. DESCRIPTION 1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE 2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 3 SCR

50Section 9 — Exploded Views and Parts ListsAir-cooled Generators13 & 16kW, GT-990 Engine – Drawing No. 0F9430-E - Part 2

51ITEM PART NO. QTY. DESCRIPTION 64 022145 1 WASHER FLAT M8 – 5/16 65 0C5136A 2 KNOB, AIR CLEANER 66 0C3024 1 COVER, AIRBOX NG/LP 67 0

52 Section 9 — Exploded Views and Parts ListsAir-cooled Generators10kW, GT-530 Engine – Drawing No. 0F9429-D - Part 1

53ITEM PART NO. QTY. DESCRIPTION 1 0E9428B 1 CRANKCASE 2 0E3812 2 SEAL D 35 X 48.2 3 0C8566 2 SCREW HHFC M6 – 1.0 X 20 4 0E9367A 1 A

54Section 9 — Exploded Views and Parts ListsAir-cooled Generators10kW, GT-530 Engine – Drawing No. 0F9429-D - Part 2

55ITEM PART NO. QTY. DESCRIPTION 58 022097 3 WASHER LOCK M6-1/4 59 0E9561 1 INTAKE ADAPTER 60 0E9472 1 GASKET, AIRBOX TO CARB/MIXER 61 0E

5632233435364539332019184344461149293727 283031175247482438262240412525501553142112511354161612111042579834Section 9 — Exploded Views and Parts Lists

57ITEM PART NO. QTY. DESCRIPTION 1 0E3221 1 ASSEMBLY, CONNECTING ROD 2 0E1466 1 PIN, PISTON D20 3 021533 1 SET, PISTON RING 90MM 4 0E

DANGER Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and

58192041712666214323151614181731302724538226540339281311474429862410519504649182532342618135343348521042463637Section 9 — Exploded Views and Parts Li

59ITEM PART NO. QTY. DESCRIPTION 1 0C1069 5 SCREW, TAPTITE M6-1.0X8 YELLOW CHROME 2 0D2922 1 HOUSING, BLOWER 3 0F8426 1 TUBE, DIPSTICK 4

60 Section 9 — Exploded Views and Parts ListsAir-cooled Generators7kW, GN-410 Engine – Drawing No. 0F9422-B

61Section 9 — Exploded Views and Parts ListsAir-cooled Generators7kW, GN-410 Engine – Drawing No. 0F9422-BITEM PART NO. QTY. DESCRIPTION 1 0F8186

62 Section 9 — Exploded Views and Parts ListsAir-cooled Generators10, 13, and 16kW, V-twin Generators – Drawing No. 0F9423-C

63Section 9 — Exploded Views and Parts ListsAir-cooled Generators10, 13, and 16kW, V-twin Generators – Drawing No. 0F9423-CITEM PART NO. QTY. DESCR

64 7KW1720102521241923223572636332932181415161334273753610376432810171261514131631221993021252024291823111228Section 9 — Exploded Views and Parts Lis

65ITEM PART NO. QTY. DESCRIPTION 1 0D5694 1 CASTING, TWIN REGULATOR HOUSING (7KW) 0F9285 1 CASTING, TWIN REGULATOR HOUSING 2 0F5022 1

661613345116717261415397354633321227323028813181027181922232921252420Section 9 — Exploded Views and Parts ListsAir-cooled Generators13 & 16kW, GT

67ITEM PART NO. QTY. DESCRIPTION 1 0F9285 1 CASTING, TWIN REGULATOR HOUSING 2 0F5022 1 SOLENOID COIL, 12VDC 3 0C4647 2 GASKET , SOLENOI

Section 1 — General InformationAir-cooled Generators 51.4 THE GENERATORAir FilterCoverControlPanelFuelRegulatorBattery CompartmentOil FilterExhaust

68 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CARB) and Generac Power Syst

69EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and later model year engines:(a) Applicability: This war

Part No. 0G0492 Revision A (06/16/06) Printed in U.S.A.Section 10 – WarrantyAir-cooled GeneratorsGENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FOR H

6 Section 1 — General InformationAir-cooled Generators1.5 SPECIFICATIONS1.5.1 GENERATOR Model 6/7 kW 9/10 kW 13/13 kW 15/16 kW Rated Max. Conti

71.6 SYSTEM SET LEDThe “System Set” LED is lit when all of the following conditions are true:1. The AUTO/OFF/MANUAL switch is set to the AUTO posi