Carrier 50EJQ Technical Information

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Controls, Operation, and Troubleshooting
CONTROLS
Page
SAFETY CONSIDERATIONS .................. 1
GENERAL ................................... 2
Carrier Comfort Network (CCN) ...............2
DDC Rooftop Information .....................2
Major Control Components ...................2
FEATURES .................................2,3
Standard Features ...........................2
Standard CV Only Features ...................2
Standard VAV Only Features ..................2
Standard Heat Pump Only Features ...........3
Accessory Expansion Board Features .........3
INPUTS/OUTPUTS AND SYSTEM
INFORMATION ............................3,4
Base Module .................................3
Expansion Module ...........................3
Economizer ..................................3
Variable Frequency Drives ....................4
Thermistors .................................4
CONTROL LOGIC ...........................4,5
Sequence of Operation
(CV or Heat Pump Units) ...................4
Sequence of Operation (VAV Units) ...........4
Sequence of Operation (Expansion Module) ...5
OPERATION ...............................5-24
Constant Volume Operation With
Thermostat ................................5
Cooling Control (CCN and
Remote Start/Stop Only) ................... 8
Outdoor Fan Control ........................10
Time Guards ................................10
Economizer Operation (VAV, CV, and
Heat Pump with CCN Sensors) .............11
Heating Control (CCN and
Remote Start/Stop Only) ...................12
Digital Air Volume (DAV) Linkage ............13
Space Temperature Reset (VAV Only) ........14
Space Temperature Offset (CV Only) .........15
Indoor-Air Quality ...........................15
Constant Volume And Modulating
Power Exhaust ............................17
Unoccupied Cooling Initiation
and Completion ...........................17
Temperature Compensated Start .............18
IAQ Pre-Occupancy Purge ...................18
Demand Limit ...............................19
Defrost (Heat Pump Units Only) ..............19
Smoke Control Modes .......................20
Head Pressure Control ......................20
Space Temperature Sensors .................20
Base And Expansion Board Modules .........21
Field Test ...................................21
Factory Test (Version 1.0 Only) ..............21
Page
INSTALLATION ............................25-29
Control Wiring ..............................25
Carrier Comfort Network Interface ...........25
Optional Smoke Control .....................26
Remote On-Off Control ......................26
Variable Frequency Drive ....................26
Power Exhaust ..............................28
TROUBLESHOOTING ......................30-34
Complete Unit Stoppage .....................30
Single Circuit Stoppage .....................30
Stoppage Restart Procedure ................ 30
Alarm Codes And Problem Identification .....30
CCN DEVICE CONFIGURATION ............34-40
COOLING CAPACITY STAGING TABLES ......41
THERMISTOR RESISTANCE TABLES .......42,43
SAFETY CONSIDERATIONS
Before performing service or maintenance operations on
unit, turn off and lock off main power switch to unit.
Electrical shock could cause personal injury.
Installation and servicing of air-conditioning equipment
can be hazardous due to system pressure, flammable gases,
and electrical components. Only trained and qualified serv-
ice personnel should install, repair, or service air-conditioning
equipment.
Untrained personnel can perform the basic maintenance
functions of cleaning coils and filters and replacing filters.
All other operations should be performed by trained service
personnel. When working on air-conditioning equipment, ob-
serve precautions in the literature, tags and labels attached
to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire ex-
tinguishers available for all brazing operations.
This unit uses a microprocessor-based electronic con-
trol system. Do not use jumpers or other tools to short
out components, or to bypass or otherwise depart from
recommended procedures. Any short-to-ground of the
control board or accompanying wiring may destroy the
electrical components.
48/50EJ,EK,EW,EY024-068
50EJQ,EWQ024 and 028
Single-Package Heating/Cooling Units
and Single-Package Heat Pump Units
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 1 1
Tab 1a1b5a
PC 111 Catalog No. 534-890 Printed in U.S.A. Form 48/50E-1T Pg 1 3-98 Replaces: New
Seitenansicht 0
1 2 3 4 5 6 ... 43 44

Inhaltsverzeichnis

Seite 1 - 50EJQ,EWQ024 and 028

Controls, Operation, and TroubleshootingCONTROLSPageSAFETY CONSIDERATIONS ... 1GENERAL ... 2Carrier Com

Seite 2

The following qualifying conditions must be met for theCooling Control Submaster Loop to be active:• the indoor fan has been ON for 30 seconds• Heat m

Seite 3

Time Guard Override may also be initiated from CCN bysetting TGO option in SERVICE table from OFF to ON.The random 1 to 63 seconds is also applied to

Seite 4 - CONTROL LOGIC

Submaster Gain is calculated as:SubGain = (OAT − TEMPBAND)/(ESG + 1);SubGain is fixed between ESG and −1. The commandedposition is calculated as:ECONPO

Seite 5 - OPERATION

Variable Air Volume Units — Heating control will maintainreturn-air temperature at occupied heat set point under thefollowing conditions:• Units with

Seite 6

Cooling and Heating — Average occupied zone tempera-ture (AOZT) will replace the space temperature (SPT) dur-ing occupied and biased occupied periods

Seite 7

Space Temperature Offset (CV Only) — The con-trol will provide a capability for CV units to offset a spacetemperature by ±5° F, using a T-56 device. T

Seite 8

Table 25 — Indoor-Air Quality InputsINPUTS TYPEEconomizer MinimumDamper PositionUser Configured, default = 20%Fan State Internal ParameterOccupancy Sta

Seite 9 - SECOND STAGE COOLING

Constant Volume and Modulating Power Ex-haust —The supply fan must be on for the modulatingpower exhaust fan routine to operate. The space temperature

Seite 10

QUALIFYING CONDITIONS — The following conditionsmust be met for Unoccupied Free Cooling to be active:• NTEN option is enabled• Unit is in unoccupied s

Seite 11

SEQUENCE OF OPERATION — The following algorithmis used to determine Pre-Occupancy Purge mode:if (OAT ≥ NTLO and OAT ≤ OCSP and enthalpy is low)then PU

Seite 12

GENERALIMPORTANT: This literature contains controls, op-eration, and troubleshooting data for 48/50EJ, EK, EW,EY rooftop units and 50EJQ, EWQ heat pum

Seite 13

Smoke Control Modes — Variable air volume unitsand CV units with optional expansion I/O board will per-form fire and smoke control. The unit will provi

Seite 14

Base and Expansion Board Modules — Table 44is a map of the type of input and output for each channel andcorresponding terminal for both the base modul

Seite 15 - STO Bias Internal Parameter

Table 45 — Base Module — CVCHANNEL NO.(TERMINALS)ASSIGNMENTCHANNEL NO.(TERMINALS)ASSIGNMENT1 (T17-T25) Y1 or Remote Start/Stop (Version 1.0) 17 (T26-T

Seite 16

Table 47 — Base Module — VAVCHANNEL NO.(TERMINALS)ASSIGNMENTCHANNEL NO.(TERMINALS)ASSIGNMENT1 (T17-T25) Remote Start/Stop (Version 1.0) 17 (T26-T27) E

Seite 17

Table 49 — DIP Switch Assignments (Software Version 1.0)12 3 4 5 6 7 8OPEN VAVCCN/SENSORSEXPANSIONI/OBOARDFIELDTESTONMODULATEDPOWEREXHAUSTTIME GUARD O

Seite 18

INSTALLATIONControl Wiring —See unit wiring diagram for connec-tions to main control box. The recommended types of con-trol wiring for the 48/50EJ,EK,

Seite 19

RJ11 PLUG WIRING — Units on the CCN can be moni-tored from the space at the sensor through the RJ11 con-nector, if desired. To wire the RJ11 connector

Seite 20 - Space Temperature Sensors

The only VFD adjustment that may need to be made atinstallation is the supply duct static set point. The factoryduct static default value is 30 Hz (Sr

Seite 21

6. Press the READ/WRITE key again to enter the new value.7. At this point a check can also be made of the factorydefault values.NOTE: These values app

Seite 22 - Table 45 — Base Module — CV

Differential is the difference between the turn off point andthe turn on point for each module. Differential is calibratedin terms of percent of input

Seite 23 - Table 47 — Base Module — VAV

• control of one stage of gas or electric heat to maintain supply-air temperature at supply-air set point during occupiedperiods• ability to use multi

Seite 24

TROUBLESHOOTINGBy using the Building Supervisor, Service Tool orComfortWorks™ software, actual operating conditions of theunit are displayed in DXCOOL

Seite 25 - INSTALLATION

this fault occurs 3 times within 90 minutes, the compressorwill be locked out and manual reset will be required. To re-set, interrupt power to the con

Seite 26

Table 58 — Unit AlarmsCODE DESCRIPTION LEDBLINKSRESETMETHODACTION TAKENBY CONTROLPROBABLE CAUSEHF_03 SPT Thermistor Failure 7 Automatic Disables unocc

Seite 27

Table 59 — Unit AlertsCODE DESCRIPTION LEDBLINKSRESETMETHODACTION TAKENBY CONTROLPROBABLE CAUSESE_06 Indoor Fan Status None N/A Alert generated Fan st

Seite 28 - Power Exhaust

Table 62 — Controls TroubleshootingSYMPTOMS PROBABLE CAUSE(S) SOLUTION(S)Evaporator fan does not run. Circuit breaker open.Fan contactor inoperative.U

Seite 29

Table 64 — CONFIG Configuration TableNAME FORMAT DESCRIPTION LIMITS DEFAULTURST no/yes Unit Shutdown/Restart 0 to 1 noIAQP hi/lo IAQ Priority Level 0 t

Seite 30

Table 67 — STATUS01 Display TableNAME FORMAT DESCRIPTIONS LIMITSSPT xxx.xF Space Temperature −10 to 245SAT xxx.xF Supply-Air Temperature −10 to 245RAT

Seite 31

Table 69 — DXCOOL Display TableNAME FORMAT DESCRIPTIONCMP1 on/off Compressor 1CMP1SAFE on/off Compressor 1 SafetyCMP2 on/off Compressor 2CMP2SAFE on/o

Seite 32 - Table 58 — Unit Alarms

Table 78 — SERVICE TableNAME FORMAT DESCRIPTION LIMITS DEFAULTIIAQREFL xxxx Indoor AQ Low Ref. 0 to 5000 0IIAQREFH xxxx Indoor AQ High Ref. 0 to 5000

Seite 33 - Table 59 — Unit Alerts

Table 80 — SET POINT TableNAME FORMAT DESCRIPTION LIMITS DEFAULTOHSP xx.xF Occupied Heat Set Point 55 to 80 F 68OCSP xx.xF Occupied Cool Set Point 55

Seite 34 - CCN DEVICE CONFIGURATION

Variable Frequency Drives — The evaporator fan iscontrolled by a variable frequency drive (VFD). The outputthat normally controls the indoor-fan motor

Seite 35

Table 83 — HOLIDEF Defined Holidays TableNAME POINT DESCRIPTION STATUSHOLDY01STHROUGHHOLDY18SHOL-MON Holiday Start Month xxHOL-DAY Holiday Start Day xx

Seite 36 - −5 to 5

COOLING CAPACITY STAGING TABLESSee Tables 85 - 87 for cooling capacity staging.Table 85 — Constant Volume Units with 2 CompressorsSTAGES 01(Economizer

Seite 37

THERMISTOR RESISTANCE TABLESSee Tables 88 and 89 for thermistor resistance versus temperature values.Table 88 — Thermistor Resistance Vs Temperature V

Seite 38 - Table 79 — ALARMLITE Table

Table 89 — Thermistor Resistance Vs Temperature Values forSpace Temperature Thermistors T-55 and T-56 (10 K at 25 C Resistors)TEMP(F)RESISTANCE(Ohms)T

Seite 39 - Table 80 — SET POINT Table

Copyright 1998 Carrier CorporationManufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and w

Seite 40

Sequence of Operation (Expansion Module) —For CV, VAV, or heat pump units equipped with optional ex-pansion I/O (input/output) board, the following fu

Seite 41

SPACE SENSORCONTROL,CLOSE DIP-SWITCHDIP-SWITCH#7CLOSEDTHERMOSTATCLOSESDIP-SWITCH #2CLOSEDNOYESTHERMOSTATCONTROLELECTRICHEATOUTSIDE AIRDAMPER AT MINIMU

Seite 42 - THERMISTOR RESISTANCE TABLES

DIP-SWITCH #8CLOSEDNOYESCOOLING UNIT WITHOR WITHOUT HEATHEAT PUMPOPERATION, DIPSWITCH #7 ISIGNOREDSPACE SENSORCONTROL,CLOSE DIP-SWITCHTHERMOSTATCLOSES

Seite 43

Cooling Control (CCN and Remote Start/StopOnly)COOLING CONTROL MASTER LOOP —The cooling con-trol master loop is used to calculate the desired supply-a

Seite 44 - Tab 1a1b5a

POWER UP STARTSYESNONOYESYESDIP-SWITCH #6TOGGLEDCOMPRESSOR 1COMPLETES A MAXIMUM30 SECOND DELAY FROMDIP-SWITCH TOGGLECOMPRESSOR 1COMPLETES5 MIN. TIME

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