Carrier 58CTA/CTX Bedienungsanleitung

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58CT A/CTX
2 --- S t a g e D e l u x e
I n d u c e d --- C o m b u s t i o n
4---W ay Multipoise Furnace
Installation, Start---up, Ope ra ting and
Service and Maintenance
Instructions Seri es 130/D
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 3..................................
CODES AND STANDARDS 5..........................
Safety 5...........................................
General Installation 5................................
Combustion and Ventilation Air 5......................
Duct Systems 5.....................................
Acoustical Lining and Fibrous Glass Duct 5...............
Gas Piping and Gas Pipe Pressure Testing 5...............
Electrical Connections 5..............................
Venting 5.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 5.....................................
LOCATION 6.......................................
AIR FOR COMBUSTION AND VENTILATION 8.........
INSTALLATION 10..................................
UPFLOW INSTALLATION 10......................
DOWNFLOW INSTALLATION 11...................
HORIZONTAL INSTALLATION 11..................
FILTER ARRANGEMENT 15.......................
AIR DUCTS 15...................................
GAS PIPING 17..................................
ELECTRICAL CONNECTIONS 21..................
VENTING 26....................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 34.....
General 34........................................
Start--Up Procedures 35..............................
Adjustments 35.....................................
Check Safety Controls 40.............................
Checklist 40.......................................
SERVICE AND MAINTENANCE PROCEDURES 45.....
Introduction 45...................................
Care and Maintenance 46...........................
Sequence of Operation 50...........................
Wiring Diagrams 53...............................
Troubleshooting 53................................
ama
REGISTERED
ISO 9001:2000
CERTIFIED
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2006E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.
Seitenansicht 0
1 2 3 4 5 6 ... 55 56

Inhaltsverzeichnis

Seite 1 - Instructions Seri es 130/D

58CT A/CTX2 --- S t a g e D e l u x eI n d u c e d --- C o m b u s t i o n4---W ay Multipoise FurnaceInstallation, Start---up, Ope ra ting andService

Seite 2 - SAFETY CONSIDERATIONS

10Table 3 – Minimum Space Vo lumes for 100% Combustion, Ventilation, and Dilution from IndoorsACHOTHER THAN FAN---ASSISTED TOTAL(1,000s BTUH GAS INPUT

Seite 3 - INTRODUCTION

11NOTE: Side return--air openings can be used in UPFLOW andmost HORIZONTAL configurations. Do not use side return--airopenings in DOWNFLOW configurati

Seite 4

12Platform FurnaceSupportConstruct working platform at location where all required furnaceclearances are met. (See Fig. 2 and 17.) For furnaces with 1

Seite 5 - 80 / 27 C

13Table 4 – Opening dimensions -- In. (mm)FURNACECASINGWIDTHAPPLICATIONPLENUM OPENING FLOOR OPENINGA B C D14–3/16(376)Upflow Applications on Combustib

Seite 6 - LOCATION

141/4" (6 mm) THREADED ROD4 REQ.SECURE ANGLEIRON TO BOTTOMOF FURNACE WITH3 #8 x 3/4" (19 mm) SCREWSTYPICAL FOR 2 SUPPORTS1" (25 mm) SQU

Seite 7 - MINIMUM TO BURNERS

1530-IN . (762mm) MIN WORK AREA6 ″ M IN * TYPE-B VENT 17 3 / 4 ″22 ″SHEET MET AL SEDIMENT TRAP EQUIPMENT MANU AL SHUT -OFF GAS VA LV E LINE CONT A

Seite 8 - VENTILATION

16Table 5 – Air Delivery -- CFM (With Filter)*FURNACESIZERETURN---AIRINLETSPEEDEXTERNAL STATIC PRESSURE (IN. WC)0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.

Seite 9 - A&BC&DD&EF&G

17Table 5 -- Air Delivery -- CFM (With Filter)* (Cont.)FURNACESIZERETURN---AIRINLETSPEEDEXTERNAL STATIC PRESSURE (IN. WC)0.1 0.2 0.3 0.4 0.5 0.6 0.7 0

Seite 10 - INSTALLATION

18A02075Fig. 18 -- Upflow Return Air Configurations and RestrictionsA02163Fig. 19 -- Downflow Return Air Configurations and RestrictionsA02162Fig. 20

Seite 11

19Gas piping must be installed in accordance with national andlocal codes. Refer to current edition of NFGC in the U.S. and theCAN/CSA--B149.1--05 in

Seite 12

22-7/16" 1-1/8" 28-7/8" (733mm) 25-1/4" 22-9/16" JUNCTION BOX LOCATION 7/8" DI A ACCESSORY 1/2" DIA THERMOSTAT WIRE

Seite 13 - HORIZONTAL

20115-VOLT FIELD-SUPPLIEDFUSEDDISCONNECT JUNCTIONBOX CONTROLBOX24-VOLTTERMINALBLOCK THREE-WIREHEATING-ONLY FIVEWIRE NOTE 2NOTE 11-STAGETHERMO

Seite 14

21Table 7 – Electrical DataV O LT S ---H E R T Z ---PHASEOPERATING VOLTAGERANGEMAXUNITAMPSFURNACESIZEUNITAMPACITY#MAXIMUMWIREL E N G T H ---FT. (M)‡MA

Seite 15 - (559mm)

226. Reinstall cover to J--Box. Do not pinch wires betweencover and bracket.Electrical Box on Furnace Casing Side. See Fig.25.FIRE OR ELECTRICAL SHOCK

Seite 16

23See notes 2, 5, 8, 10, 11 and 12on the page following these figuresA03179Fig. 26 -- Two-- Stage Furnace with Two --Speed AirConditionerSee notes 1,

Seite 17

247See notes 1, 2, 3, 4, 12, 13, 14, 15, and 17on the page following these figuresA03182Fig. 30 -- Dual Fuel Thermostat with Two -- Stage Furnaceand T

Seite 18

25ACCESSORIES1. Electronic Air Cleaner (EAC)Connect an accessory Electronic Air Cleaner (if used) us-ing 1/4--in female quick connect terminals to the

Seite 19 - Street Elbow

26CARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in personalinjury or death.Failure to follow the steps outlined below fo

Seite 20

27CHIMNEY INSPECTION CHARTFor additional requirements refer to the National Fuel Gas Code NFPA 54/ANSI Z223.1 and ANSI/NFPA 211Chimneys, Fireplaces, V

Seite 21

28The Chimney Adapter Kit is a listed alternative venting systemfor these furnaces. See the kit instructions for complete details.Canada (and U.S.A.)-

Seite 22

292. Adjust the gas input rate per the installation instructions.Low gas input rate causes low vent gas temperatures, caus-ing condensation and corros

Seite 23

3Table1–DimensionsFURNACE SIZEACABINETWIDTHIN (mm)DSUPPLY ---AIRWIDTHIN (mm)ERETURN---AIRWIDTHIN (mm)FC.L. TOP ANDBOTTOM FLUECOLLARIN (mm)FLUECOLLAR*I

Seite 24 - See notes 1 and 2 on the page

30SEE NOTES:1,2,3,4,5,7,8,9on the page followingthese figuresA03210Fig. 37 -- Downflow Application--Vent Elbow Up then LeftSEE NOTES: 1,2,4,5,7,8,9on

Seite 25 - WW1 Y/Y2 R

31SEE NOTES: 1,2,4,7,8,9 on the pagefollowing these figuresA03213Fig. 41 -- Horizontal Left Application -- Vent Elbow LeftSEE NOTES: 1,2,4,5,7,8,9 on

Seite 26

32SEE NOTES: 1,2,4,5,7,8,9A02068Fig. 47 -- Horizontal Right Application--Vent Elbow LeftNOTES: Venting Notes for Fig. 35---471. For common vent, vent

Seite 27 - CHIMNEY INSPECTION CHART

33A04127Fig. 48 -- Using Tin Snips to Cut Tie PointsCUT HAZARDFailure to follow this caution may result in personal injury.Sheet metal parts may have

Seite 28

34A04129Fig. 50 -- Knockout Pulled LooseA04130Fig. 51 -- Hammer and Screwdriver Used for KnockoutA04131Fig. 52 -- Remove Knockout with HammerBURN HAZA

Seite 29 - SEE NOTES: 1,2,3,4,7,8,9

35Table 10 – 2-- Stage Furnace Setup Switch DescriptionSETUPSWITCH NO.SWITCHNAMENORMALPOSITIONDESCRIPTIONOF USES W --- 1 Adaptive Heat Mode OFFWhen OF

Seite 30 - SEE NOTES: 1,2,4,5,7,8,9

36sea level by an authorized Gas Conversion Station orDealer. To determine correct input rate for altitude, seeexample and use 0.90 as derate multipli

Seite 31

37b. Run for 3 minutes in low--heat operation.c. Measure time (in sec) for gas meter to complete 1 revolu-tion and note reading. The 2 or 5 cubic feet

Seite 32

38Table 12 – Gas Rate (cu ft. /hr)SECONDSFOR1REVOLUTIONSIZE OF TEST DIALSECONDSFOR1REVOLUTIONSIZE OF TEST DIAL1 CUFT. 2 CUFT. 5 CUFT. 1 CUFT. 2 CUFT.

Seite 33

39NOTE: Using the 2 cu. ft. or 5 cu. ft. gas meter dial providesgreater accuracy in verifying gas input rate.If clocked rate does not match required i

Seite 34 - Step 1 — General

4A08471Fig. 2 -- Clearances to Combustibles58CT

Seite 35 - Step 3 — Adjustments

40Table 14 – 2-- Stage Furnace Blower OFF delay Setup SwitchDESIRED HEATING MODEBLOWER OFF DELAY (SEC.)SETUP SWITCHS W --- 2SETUP SWITCHS W --- 390 OF

Seite 36

41Table 15 – Orifice Size* and Manifold Pressures (In wc) for Gas Input RateA0848558CT

Seite 37

42Table 15 -- Orifice Size and Manifold Pressures (In wc) for Gas Input Rate (cont.)A08485A58CT

Seite 38

43Table 16 – Orifice Size* and Manifold Pressures (In wc) for Gas Input RateA0821958CT

Seite 39

44Table 16 -- Orifice Size* and Manifold Pressures (In wc) for Gas Input Rate (cont.)A08219A58CT

Seite 40 - Step 5 — Checklist

45SERVICE AND MAINTENANCEPROCEDURESFIRE, PERSONAL INJURY AND UNIT DAMAGEHAZARDFailure to follow this warning could result in personal injury,death and

Seite 41

46CONTINUOUS OFF - Check for 115VAC at L1 and L2, and 24VAC at SEC-1 and SEC-2.CONTINUOUS ON - Control has 24VAC power.RAPID FLASHING - Line voltag

Seite 42

47 A07125Fig. 57 -- Wiring Diagram58CT

Seite 43

48TABLE 17 – FILTER SIZE INFORMATION (IN. / MM)FURNACE CASING WIDTHFILTER SIZEFIL TER TYPESIDERETURNBOTTOMRETURN14---1/2 (368)16 x25 x 3/4(406 x635 x

Seite 44

4913. Verify that blower wheel is centered in blower housingand set screw contacts the flat portion of the motor shaft.Loosen set screw on blower whee

Seite 45 - PROCEDURES

56080 / 27 C/ 16 CA06745Fig. 3 -- Return Air TemperatureCODES AND STANDARDSFollow all national and local codes and standards in additionto these instr

Seite 46 - Step 2 — Care and Maintenance

509. Using field--provided 25--caliber rifle cleaning brush,36--in. (914 mm) long 1/4--in. (6 mm) diameter steelspring cable, a variable speed, revers

Seite 47 - Fig. 57 -- Wiring Diagram

511. Two -- Stage Heating (Adaptive mode) with Single--Stage Thermostat(See Fig. 23 or 32 for thermostat connections)NOTE: The low--heat only switch (

Seite 48

52a. Switching from Low-- to High--Heat--If the thermostatR--to-- W1 circuit is closed and the R--to--W2 circuitcloses, the furnace control CPU will s

Seite 49

53nace control CPU will drop the blower speed back to HIHEAT speed. This alternating 10--minute cycle will con-tinue as long as there is a call for co

Seite 50 - (47.6 mm)

54Is LED status light on?Is LED status light blinking rapidlywithout a pause?Is LED status light blinking ON/OFF slowlywith a combination of short and

Seite 51

5511 NO PREVIOUS CODE – Stored codesare erased after 72 hours. On RED LEDboards stored status codes can also beerased whenever power (115V or 24V)is

Seite 52

56Copyright 2008 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231Manufacturer reser ves the right to change, at any time, specifications an

Seite 53 - Step 5 — Troubleshooting

6THE BLOWER IS LOCATEDTO THE RIGHT OF THEBURNER SECTION, ANDAIR CONDITIONED AIR ISDISCHARGED TO THE LEFT.THE BLOWER ISLOCATED BELOW THEBURNER SECTION,

Seite 54 - TROUBLESHOOTING GUIDE

7FIRE, INJURY OR DEATH HAZARDFailure to follow this warning could result in personalinjury, death, and/or property damage.When the furnace is installe

Seite 55

8equipped with means to prevent operation of either unit unlessthe damper is in the full--heat or full--cool position.AIR FOR COMBUSTION ANDVENTILATIO

Seite 56 - Catalog No:58CT---10SI

91 SQ IN . PER 4000 BTUH* DUCTS TO O UTDOORS 1 SQ IN. PER 4000 BTUH* C IRCULA TING AIR DUCTS VENT THR OUGH R OOF D B A C E 1 SQ IN. PER 4000 BTUH* DUC

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