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48TJ016-028
Single-Package Rooftop Units
Electric Cooling/Gas Heating
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................... l
INSTALLATION ................................ 2-31
Step 1 -- Provide Unit Support ................... 2
ROOF CURB
ALTERNATE UNIT SUPPORT
Step 2 -- Rig and Place Unit ..................... 2
POSITIONING
ROOF MOUNT
Step 3 -- Field Fabricate Ductwork ............... 9
Step 4 -- Make Unit Duct Connections ........... 9
Step 5 -- Install Flue Hood and Wind Baffle ...... 9
Step 6 -- Trap Condensate Drain ................. 9
Step 7 -- Orifice Change ........................ 10
Step 8 -- Install Gas Piping ..................... 11
Step 9 -- Make Electrical Connections .......... 11
FIELD POWER SUPPLY
FIELD CONTROL WIRING
OPTIONAL NON-FUSED DISCONNECT
OPTIONAL CONVENIENCE OUTLET
Step 10 -- Make Outdoor-Air Inlet Adjustments.. 14
Step 11 -- Install Outdoor-Air Hood ............. 14
Step 12- Install All Accessories ............... 15
MOTORMASTER® I CONTROL INSTALLATION
MOTORMASTER V CONTROL INSTALLATION
Step 13- Adjust Factory-Installed Options ..... 17
PREMIERLINK TM CONTROL
ENTHALPY SWITCH/RECEIVER
OUTDOOR ENTHALPY CONTROL
DIFFERENTIALENTHALPY CONTROL
ENTHALPY SENSORS AND CONTROL
OPTIONAL ECONOMI$ERIV AND
ECONOMI$ER2
ECONOMI$ERIV STANDARD SENSORS
ECONOMI$ERIV CONTROL MODES
Step 14 -- Install Humidistat for
Optional MoistureMi$er TM Package ............ 29
START-UP .................................... 31-38
SERVICE ..................................... 39-47
TROUBLESHOOTING ......................... 48-52
INDEX ........................................... 53
START-UP CHECKLIST ........................ CL-I
SAFETY CONSIDERATIONS
Installation and selwicing of air-conditioning equipment can
be hazardous due to system pressure and electric_d compo-
nents. Only trained and qualified service personnel should in-
stall, repaiL or service ai>conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on ai>conditioning equipment, observe
precautions in the literature, tags and labels attached to the unit,
and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
Before perforlning service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
1. Improper inst_dlation, adjustment, alteration, service,
or maintenance can cause property &image, personal
injury, or loss of life. Refer to the User's Information
Manual provided with this unit for more details.
2. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
What to do if you smell gas:
I. DO NOT Uy to light any appliance.
2. DO NOT touch any electrical switch, or use any
phone in your building.
3. IMMEDIATELY call your gas supplier from a neigh-
bor's phone. Follow the gas supplier's instructions.
4. If you cannot reach your gas supplier, czfll the fire
department.
Disconnect gas piping hom unit when pressure testing at
pressure greater than 0.5 psig. Pressures greater than
0.5 psig will cause gas valve damage resulting in haz_udous
condition. If gas valve is subjected to pressure greater than
0.5 psig, it must be replaced before use. When pressure
testing field-supplied gas piping at pressures of 0.5 psig or
less, a unit connected to such piping must be isolated by
closing the manual gas valve(s).
IMPORTANT: Units have high ambient operating lim- ]
its. If limits are exceeded, the units will automatically
I
lock the compressor out of operation. Manu_d reset will
be required to restgu-tthe compressor.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480009-01 Printed in U,S.A, Form 48TJ-22SI Pg 1 3-06 Replaces: 48TJ-21SI
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1 2 3 4 5 6 ... 55 56

Inhaltsverzeichnis

Seite 1 - Service Instructions

48TJ016-028Single-Package Rooftop UnitsElectric Cooling/Gas HeatingInstallation, Start-Up andService InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...

Seite 2 - INSTALLATION

INDUCED DRAFTMOTORCOMBUSTION MAIN BURNER HEAT EXCHANGERFAN HOUSING SECTION SECTIONFig. 10- Combustion Fan Housing Location3/4" FPT DRAIN 1-3/8&qu

Seite 3 - --OUTLINEGPUN,T

Step 8 -- Install Gas Piping -- Unit is equipped foruse with natured gas. Installation must conform with loc_dbuilding codes or. in the absence of loc

Seite 4 - Fig. 3 -- Rigging Details

OPTIONAL NON-FUSED DISCONNECT -- On units withthe optiomfl non-fused disconnect, incoming power will bewired into the disconnect switch. Refer to Fig.

Seite 5

Table 5 -- Electrical DataUNIT48TJ016(15 Tons)020(18 Tons)O24(20 Tons)028(28 Tons)NOMINAL VOLTAGE COMPRESSOROFMVOLTAGE RANGE No. 1 No, 2(3Ph, 60Hz) Mi

Seite 6 - SECTION A-A

Step 10 -- Make Outdoor-Air Inlet Adjust-mentsMANUAL OUTDOOR-AIR DAMPER -- All units (exceptthose equipped with a factory-inst_dled economizer) have a

Seite 7 - Table 1 -- Physical Data

Step 12 -- Install All Accessories-- Install allfield-installed accessories. Refer to the accessoly installationinstructions included with each access

Seite 8

MOTORMASTER® V CONTROL INSTALLATION(48TJ024,028 UNITS)Install Field-Fabricated Wind Baflles -- Wind baflles mustbe field-fabricated for all units to e

Seite 9 - Fig. 9 -- Flue Hood Location

Step 13 --Adjust Factory-Installed OptionsPREMIERLINK TM CONTROL -- The PrelnierLink control-ler is available as a special order from the facto U and

Seite 10

SATGRNWHTBLU_] BLUE(_ BRN(_ BLKBRNi ORNBRN • BRNVlO • VlO[_ BRNOAT PNKREDBRNBLUGRNYELBLUREDREDRED_LuRRNBLKCOMBRN CO_'_w• _BRN COMRED _COMDDCCONF{

Seite 11 - 460 0.80 0.44

Table 8 -- PremierLink TM Sensor UsageOUTDOOR AIR RETURN AIR OUTDOOR AIR RETURN AIRAPPLICATION TEMPERATURE SENSOR TEMPERATURE SENSOR ENTHALPY SENSOR E

Seite 12 - AMP 4--+--t--- '

INSTALLATIONInspect unit for transportation dmnage. If &_mage is found,file claim with transportation agency.Step 1 -- Provide Unit SupportROOF CU

Seite 13 - Table 5 -- Electrical Data

ThermistorfSensorFig. 26 -- Enthalpy SwitchlReceiver Dimensions(33CSENTHSW)Thermistor _ S Humidi_ SensorIFig. 27 -- Enthalpy Sensor Dimensions(33CSENT

Seite 14

DIFFERENTIAL ENTHALPY CONTROL (Fig. 29) --Diffemntifd enthalpy control mquiles both fin enthalpy switch/receiver (33CSENTHSW) and fin enthalpy sensor(

Seite 15 - _..]--" _¥p)

Enthalpy Sensor Jumper Settings -- There me two jumpers.One julnper determines the mode of the enthalpy sensor. Theother jumper is not used. To access

Seite 16 - 10 o---1

OPTIONAL ECONOMISERIV AND ECONOMISER2 --See Fig. 32 and 33 for EconoMiSerIV component locations.See Fig. 34 for EconoMi$er2 component locations.NOTE:

Seite 17 - _o_ i ea

L1 _4L1 -S- (NOT BSEDIL1-9mPLI _8TO MAIN PLI _5CONTROL /_ IBOX PL1-6PLI-II1PLI*IPLI _RPL1-10(NOT USED)LEGENDDCV -- Demand Controlled VentilationIAQ --

Seite 18 - I '

ECONOMISERIV STANDARD SENSORSOutdoor Air Temperature (OAT) Sensor -- The outdoor airtemperature sensor (HH57AC074) is a 10 to 20 mA deviceused to meas

Seite 19 - TM control

19181716-15<E14131211lO940ILED ON-- - LED OFF45 50 55_ED ONLED O;_< LED ON-- --"t,4I LED OFF{65 70 75 80 85 90 95 100DEGREES FAHRENHEITFig.

Seite 20 - (33CSENTSEN)

CONTROL CONTROL POINTCURVE APPROX. °F (°C)AT 50% RHA 73 (23)B 70 (21)C 67/19)D 63 (17)85 90 95 100 105 110(29) (32) (35) (38) (41) (43)\1 /I \XI IX _3

Seite 21 - N/O -- Normally Open

2. Disconnect the supply-air sensor from termimds T andTI.3. Ensure that file factory-installed jumper is in place acrossterminals P and PI. If remote

Seite 22 - SRI-h+ID

Table 13 -- 002 Sensor Standard SettingsANALOGOUTPUTSETTING12345678EQUIPMENTInterface with StandardBuilding Control SystemEconomizerHealth & Safet

Seite 23

CURBPKG. NO. REF. HEIGHTCRRFCURBOIOAO0 1"- 2" (305)CRRFCURBO11AO0 2'- 0" (610)CRRFCURBO12AO0 2'- 0" (610)DESCRIPTIONStan

Seite 24 - Fig. 36 -- EconoMi$er2 Wiring

MOISTUREMI$ER_-_YEL-BLK?-_ BLK_YELTRANt 2_4_GRN-YELLEGENDCB -- Circuit BreakerLLSV -- Liquid Line Solenoid ValveLPS -- Low-Pressure SwitchTB -- Termin

Seite 25 - Resistance Values

CONDENSER COiL ,SUCTIONl DISCHARGEF CCHCRANKCASEHEATEROUTDOOR AiREVAPORATORCOILS-LPS JSUB COOLERCONTROLLOW PRESSURESWITCHTXVSUBCOOLER /COILEQUALIZERLI

Seite 26 - "t,4

AIRFLOW(cfm)45004800510054005700600063006600690072007500Table 14 -- Fan Performance -- 48TJD016 (Low Heat Units)AVAILABLE EXTERNAL STATIC PRESSURE (in

Seite 27 - ... ...

Table 16 -- Fan Performance -- 48TJD028 (Low Heat Units)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)AIRFLOW(cfrn) 0.2 0.4 0.6 0.8 1.0 1.2Rpm Bhp Watts

Seite 28

Table 18 -- Fan Performance- 48TJF020 and 024 (High Heat Units)AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)AIRFLOW(cfm) 0.2 0.4 0.6 0.8 1.0 1.2Rpm Bhp

Seite 29

UNIT48TJ016020024028Table 20 -- Air Quantity LimitsMINIMUMCOOLINGCFM4500540060007000MINIMUMHEATING CFMLow Heat High Heat3800 38004750 54504750 5450475

Seite 30 - Package Control Box

UNIT UNIT48TJ VOLTAG E208/230016 460575208/230020 460575208/230024 460575208/230028 460575LEGENDBHP -- Brake HorsepowerBkW -- Brake KilowattsTable 25

Seite 31 - START-UP

Above50Fsupply-airtemperature,thedmnperswillmodu-latefrom100%opentotheminimumopenposition.From50Fto 45F supply-airtemperature,the&tmperswill maint

Seite 32

intothezone.Thesupplyairwillmaintainthespacetempera-turebetweentheheatingandcoolingsetpointsasindicatedinFig.47.ThePremierLinkTM will integrate the co

Seite 33

SERVICEBefore performing service or maintenance operations onunit, turn off main power switch to unit and install lockouttag on disconnect switch. Ele

Seite 34

I0'-0"(3048),SPREADERBARS "DETAIL A"_ _RIGGINGHOOK3'-7 112"(t t 05)UNIT BASE RAILSEE"DETAIL A'NOTES:1. Dimensi

Seite 35 - TM Dehumidification

10. Ensure surfaces are not allowed to &y before rinsing.Reapplying cleaner as needed to ensure 10-minute satura-tion is achieved.11. Thoroughly r

Seite 36 - Operating Sequence

Evaporator Fan Service and Replacement48TJ016 UNITS (See Fig. 51 )NOTE: To lemove belts only. follow Steps 1-6.1. Remove filter and supply-air section

Seite 37 - CO2 level in the zone

9. Slide out the motor and motor mounting plate.10. Disconnect wiring connections and remove the 4 mount-ing bolts.11. Remove the motol:12. To inst;dl

Seite 38 - Control Example

Gas Valve AdjustmentNATURAL GAS- The gas valve ()pens and closes in re-sponse to the thermostat or limit control.When power is supplied to valve termi

Seite 39

Optional Hinged Access Doors --When the optionalservice package is ordered or the if the hinged access doorsoption is ordered, the unit will be provid

Seite 40 - Lubrication

A_TOIII-k_:,°AUTOSCHEMATICL_ B _ CAP_CAP2gff__ gg£ OrMZo___ __ % -- -- ORN_.._ ,<]D4 i ...[ 12® - ._y_4t J® _ ... ,GROUNOZO?_RU STAWO0_IFCoreIE

Seite 41

LEOIG¢1J2©COMPONENT ARRANGEMENTCONTROL BOX 00®@@II--_LKOFMI ,2,3_Lt,R•II..Iii ii__ iIIIIo_, --I I II.=,GAS SECTIONBtK2v _Ov[_pt p_ _x_ [ ...80Ae

Seite 42 - _f =...N

LEGEND AND NOTES FOR FIG. 58 AND 59LEGENDAHA -- Adjustable, Heat Anticipator SN -- SensorBKR W/AT -- Breaks with Amp Turns TB -- Terminal BlockC -- Co

Seite 43 - IGC bom'd

TROUBLESHOOTINGUnit Troubleshooting- Refer to Tables 27-29 andFig. 60.EconoMi$erlV Troubleshooting-- See Table 30for EconoMi$erlV logic.A limctional v

Seite 44 - "C"

Table 27 -- Cooling Service AnalysisPROBLEM CAUSE REMEDYCompressor and Power failure. Call power company.Condenser Fan Fuse blown or circuit breaker t

Seite 45 - L _ _o,,-<_o. /

STD UNIT ECONOMIZER CORNER CORNER CORNER CORNERUNIT WEIGHT WEIGHT A B C DIb kg Ib kg Ib kg Ib kg Ib kg Ib kg48TJD,TJF016 1650 748 90 41 423 192 386 17

Seite 46 - []_" 0

Table 28 -- Heating Service AnalysisPROBLEM CAUSEBurners Will Not Misaligned spark electrodes.Ignite.No gas at main burners.Water in gas line.No power

Seite 47

I_-INDO(:W_FANI)EI.AY J___(HEATING)2 _S - OFmNING OF LIMffSWRCH3 _S - _ 81_813f1IN_CATES FLAME WITHCLOSED C:':':':':':':

Seite 48 - Refer to Tables 27-29 and

Table 30 -- EconoMi$erlV Input/Output LogicDemand ControlVentilation (DCV)Below set(DCV LED Off)Above set(DCV LED On)INPUTSEnthalpy* CompressorOutdoor

Seite 49

Altitude compensation lOBurner spark gap 44Carrier Comfort Network@ 17Changeover set points 26Charging chart, ret_igerant 42Clearance 5, 6CO2 sensorCo

Seite 50

SERVICE TRAININGPackaged Service Training programs tue an excellent way to increase your knowledge of the equipmentdiscussed in this manual, including

Seite 52

START-UP CHECKLISTMODEL NO.: SERIAL NO.:DATE: TECHNICIAN:PRE-START-UP[] VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT[] VERIFY INSTALL

Seite 53 - TM control 37, 38'

BTD UNIT ECONOMIZER CORNER CORNER CORNER CORNERUNIT WEIGHT WEIGHT A B C DIb kg Ib kg Ib kg Ib kg Ib kg Ib kg48TJD,TJF024 1850 839 90 41 443 201 406 18

Seite 54 - SERVICE TRAINING

Table 1 -- Physical Data016D/FUNIT 48TJ 020D/F 024D/F 028D/F208/230, 460 v I 575 vNOMINAL CAPACITY (tons) 15 18 20 25OPERATING WEIGHT (Ib) 1650 1800 1

Seite 55

Table 1 -- Physical Data (cont)UNIT 48TJFURNACE SECTIONRollout Switch Cutout Temp (F)tBurner Orifice Diameter (in...drill size)Natural GasThermostat

Seite 56 - PRE-START-UP

Step 3 -- Field Fabricate Ductwork -- Secure allducts to building structure. Use flexible duct connectors be-tween unit and ducts as required. Insulat

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