Carrier 40CS024 Bedienerhandbuch

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40CG Indoor Unit/38CG Outdoor Unit
40CS Indoor Unit/38CS Outdoor Unit
Console and Underceiling Duct Free Systems
Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................1
INTRODUCTION..........................................................................1
General......................................................................................1
Electrical Requirements............................................................1
Indoor and Outdoor Unit Location ..........................................1
Outdoor Unit.............................................................................4
Indoor Unit (General)...............................................................4
INSTALLATION...........................................................................4
Installing the Indoor Unit (Console)........................................4
Refrigerant Line Routing ....................................................4
Installing the Mounting Bracket .........................................5
Drilling a Hole in the Wall for Drainage and Inter-Unit
Connections..........................................................................5
Wiring the Indoor Unit........................................................5
Drainage...............................................................................5
Attaching the Remote Controller Rack ..............................5
Ceiling Installation ..............................................................5
Installing the Indoor Unit—Under Ceiling..............................5
Mounting the Air Conditioner On the Bracket........................5
Continuing the Installation .......................................................7
Installing the Outdoor Unit ......................................................7
Wiring the Outdoor Unit.....................................................7
Connecting the Refrigerant Lines ............................................7
Flaring and Connecting.......................................................7
Air Vacuum and Refrigerant Charge.......................................7
Leak Test...................................................................................8
Electrical Data and Connections..............................................8
Two-Way Air Conditioner (Optional Accessory)
—Console Only ........................................................................8
Air Feedback System Installation (Optional)
(Two-Way Air Conditioner)...................................................10
START-UP PROCEDURES........................................................10
Finishing the Job.....................................................................10
Indoor Unit ........................................................................11
Outdoor Unit......................................................................11
Explain the following items to the customer, with the aid of
the User Manual:...............................................................11
CARE AND MAINTENANCE...................................................12
Maintenance (Outdoor Unit) ..................................................12
Cleaning Coils ...................................................................12
Maintenance (Indoor Unit).....................................................12
Lubrication.........................................................................12
To Remove And Clean Or Replace Air Filters................12
TROUBLESHOOTING ...............................................................17
SAFETY CONSIDERATIONS
Installation and servicing of this air conditioning equipment can be
hazardous due to mechanical and electrical components. Only
trained and qualified personnel should install, repair, or service air
conditioning equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, on labels
attached to or shipped with the unit and other safety precautions
that may apply.
Follow all safety codes. Installation must be in compliance with
local and national building codes. Wear safety glasses and work
gloves. Have a fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol in instructions or manuals, be alert to
the potential for personal injury.
Understand the signal words DANGER, WARNING, or CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard that could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in personal injury or product
or property damage.
INTRODUCTION
Step 1—General
These instructions are intended as general guidelines. The air
conditioner must be installed by trained and authorized personnel.
Use the following size copper tubing for connecting the outdoor
and indoor units:
MODELS
COPPER TUBING
SIZE (IN.)
38 & 40CG/CS-018 1/4 and 1/2
38 & 40CG/CS-024 3/8 and 5/8
38 & 40CG/CS-030 3/8 and 5/8
Installation must be performed in accordance with the manufac-
turer’s specifications, using only approved tubing, electrical cables
and accessories.
Step 2—Electrical Requirements
The air conditioner must be directly connected to an appropriate
power source.
Use only Type “G” or “C” fuses, per Tables 4 and 5.
Use a single-length power cable, without extensions.
NOTE: All Wiring and power disconnects must meet local
electrical codes. Control wires should be THHN 600v 18ga.
Step 3—Indoor and Outdoor Unit Location
The indoor and outdoor units should be installed as close to each
other as possible.
Do not exceed the tubing lengths and height differences which
appear in Table 3.
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab misc. misc
PC 101 Catalog No. 533-80013 Printed in U.S.A. Form 38C/40C-1SI Pg 1 8-01 Replaces: New
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Inhaltsverzeichnis

Seite 1 - Tab misc. misc

40CG Indoor Unit/38CG Outdoor Unit40CS Indoor Unit/38CS Outdoor UnitConsole and Underceiling Duct Free SystemsInstallation and Start-Up InstructionsNO

Seite 2 - Fig. 2—Console Installation

5. Cut the required openings in the insulation material on theback of the unit.6. Mount the indoor unit on its mounting bracket, as previouslydescribe

Seite 3 - WIRELESS REMOTE CONTROLLER

START-UP PROCEDURESStep 1—Finishing the Job1. Hide the tubing where possible.2. Make sure that the drainage tube slopes downwards along itsentire leng

Seite 4

CARE AND MAINTENANCEStep 1—Maintenance (Outdoor Unit)Before performing recommended maintenance, be sure unitmain power switch is turned off. Failure t

Seite 5

Fig. 24—Wiring Diagram A01196MAINDISPLAYTAC - 46013457103626NSWEEPMOTORCON7CON1CON2CON3 CON5CON8CON9CON4CONTR6 4 2¥12VDC¥RL6CON6-9CON6-3HEA

Seite 6 - FLOOR INSTALLATION

Fig. 25—Wiring Diagram A01197I N D O O R U N I TE L E C T R I C A L D I A G R A MO U T D O O R U N I TCONTRACTOR1458COMPRESSORFANMOTORPOWERSUPPLY

Seite 7

Fig. 26—Wiring Diagram A01198OUTDOOR UNITWIRING DIAGRAMINDOOR UNITCON8CON9CON4CON7CON1CON2 CON3CON5CON6TH1 TH2SWEEPMOTORFANMOTORHEATER(OPT)BLUEBRBLKBL

Seite 8

Fig. 27—Wiring Diagram A01199RL7MAINDISPLAYTAC - 460SWEEPMOTORCONTRRL6RL5RL3RL4RL8RL1RL2CON9¥HEATER(OPT)FANMOTORCON6-3IH 5AIL 5ACON6-1CON6-5

Seite 9

TROUBLESHOOTINGTable 6—Indicator Lamps TroubleshootingLAMPS STATUS INDICATION CORRECTIVE ACTIONPOWER flashes 10 seconds after A/Cstart-up (with or wit

Seite 10 - PIPE COVER

Table 7—General Troubleshooting ChartSYMPTOM PROBABLE CAUSE CORRECTIVE ACTIONA/C fails to start.a. Power supply to unit not connected(POWER LED Off).C

Seite 11 - 112(4.4”)

Table 7—General Troubleshooting Chart (Continued)SYMPTOM PROBABLE CAUSE CORRECTIVE ACTIONWater accumulates and overflowsfrom evaporator drain pan.Drai

Seite 12

Fig. 1—Ceiling InstallationA01084Fig. 2—Console InstallationA012122

Seite 13 - Fig. 24—Wiring Diagram A01196

Copyright 2001 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38c40c1siManufacturer reserves the right to discontinue, or change at any t

Seite 14 - Fig. 25—Wiring Diagram A01197

Table 1—Standard Parts (Console)PART NAME QTY DIAGRAMMounting Bracket(s) 1Long Screws 9Nut 2Outdoor SensorConnecting Cable1Absorption Cushions 4Electr

Seite 15 - Fig. 26—Wiring Diagram A01198

Step 4—Outdoor Unit1. Make sure to leave sufficient space around the unit. See Fig.3 for minimum required distances between the unit and nearbywalls.

Seite 16 - Fig. 27—Wiring Diagram A01199

8. Remove unit from bracket and install wall plugs. Afterattaching tubing and control/power wires. Remember to install(2) hold down screws at bottom o

Seite 17 - TROUBLESHOOTING

Fig. 5—Removing Air Intake Grille and Front PanelA01096Fig. 6—Dimensional Drawing (Indoor Unit)UNIT A B C40CG/CS-0188.74-in.(225mm)24-in.(610mm)39.4-i

Seite 18

Step 3—Mounting the Air Conditioner On the Bracket1. Remove the air conditioner front panel and air intake grille, asshown in Fig. 5.2. Fasten the lef

Seite 19

4. Open the liquid line valve (small valve) with an Allen wrench.5. Open the suction line valve (large valve) with an Allenwrench.6. The outdoor unit

Seite 20

Fig. 16—Tubing Routing OptionsA0109310 cm MINIMUMOUTDOORSENSORCABLEELECTRICALCABLEREFRIGERANTLINESDRAINAGETUBE21Fig. 17—Assembling the Ceiling Bracket

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