Carrier 48MA/50ME016-040 Bedienungsanleitung

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Installation, Start-Up
and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................2
INSTALLATION .............................2-34
General ......................................2
Unit Clearances ..............................2
Roof Curb ...................................2
Roof Openings ...............................2
Rigging Unit .................................5
Unit Positioning ..............................5
Removing Shipping Shields ..................5
Field-Fabricated Ductwork ....................5
Condensate Drains ...........................9
Gas Piping (48MA) ...........................9
Optional Glycol Connections (50ME) .........10
Field Power Supply Wiring ..................10
UNIT COMMON FEED MINIMUM CIRCUIT AMPS
Field Control Wiring .........................14
ZONE THERMOSTATS
ZONE MODULE CONNECTIONS
ACCESSORY REMOTE CONTROL PANEL
Reheat Humidity Control ....................34
Optional Economizer ........................34
Optional Exhaust Damper ...................34
START-UP ................................34-39
Evaporator Fan .............................34
Compressor Rail Shipping Bolts .............34
Refrigerant Valves ..........................34
Zone Module Gas Valves (48MA) .............34
Gas Heat Lighting Procedure (48MA) .........35
TO SHUT OFF GAS HEAT
Intermittant Pilots (48MA) ...................35
ADJUSTMENT
PRESSURE ADJUSTMENT (NATURAL GAS)
Main Burner Adjustment (48MA) .............36
ORIFICE ALIGNMENT
PRIMARY AIR ADJUSTMENT
Outdoor-Air Thermostat Adjustment
(50ME With Electric Heat) ..................36
UNITS WITH 2-ELEMENT HEATERS
UNITS WITH 3-ELEMENT HEATERS
Optional Glycol Heating Coils ................38
Zone Airflow Adjustment ....................38
Sequence of Operation .....................38
COOLING
HEATING (48MA)
HEATING (50ME WITH ELECTRIC HEAT)
HEATING (50ME WITH GLYCOL HEATING COILS)
OUTDOOR-AIR DAMPER
SERVICE ..................................39-43
Cabinet Panels and Grilles ..................39
SIDE PANELS
TOP PANELS
HEATER ACCESS PANELS
Cleaning ....................................39
EVAPORATOR COILS (ZONE COOLING COILS)
AND GLYCOL HEATING COILS
CONDENSER AND OUTDOOR-AIR COOLING
COILS
CONDENSATE DRAINS
INDOOR-AIR FILTERS
OUTDOOR-AIR INLET SCREENS
GAS HEATING SECTION
COMBUSTION AIR FAN
Airflow Switches ............................39
INDOOR AIRFLOW SWITCH (AFS1)
COMBUSTION AIRFLOW SWITCH (AFS2)
Service Switch ..............................39
Time GuardT Control Circuit .................39
Capacity Control Pressure Switches (CCP)
(2-Compressor Units Only) ................39
Compressor Oil .............................39
TO ADD OR REMOVE OIL
Compressor Capacity Control Unloader(s) ....40
CONTROL SET POINT
PRESSURE DIFFERENTIAL
Crankcase Heater(s) .........................40
Refrigerant Charge ..........................40
NO CHARGE
LOW CHARGE
Head Pressure Control ......................40
MOTORMASTERt HEAD PRESSURE CONTROL
DEVICE
FAN CYCLING PRESSURESTAT
Condenser Fans ............................41
ADJUSTMENT
FAN MOTOR REMOVAL
LUBRICATION
Evaporator Fans and Motor ..................41
MOTOR REMOVAL
FAN SHAFT BEARING REMOVAL
FAN SPEED ADJUSTMENT
PULLEY REMOVAL
PULLEY ALIGNMENT
BELT TENSION ADJUSTMENT
LUBRICATION
Forced-Draft Blower (48MA) .................42
LUBRICATION
AIR SHUTTER ADJUSTMENT
Zone Module Transformers ..................42
Optional Economizer ........................42
THERMOSTAT SETTINGS
DAMPER POSITION
OPERATION
Optional Exhaust Damper ...................42
Replacement Parts ..........................42
START-UP CHECKLIST .....................CL-1
48MA/50ME016-040
Combination Multizone Heating/Cooling Units
Gas, Electric, or Glycol Heat
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 1
Tab 1c 1d
PC 111 Catalog No. 564-840 Printed in U.S.A. Form 48MA/50ME-3SI Pg 1 4-96 Replaces: 48MA/50ME-1SI
Seitenansicht 0
1 2 3 4 5 6 ... 47 48

Inhaltsverzeichnis

Seite 1 - Installation, Start-Up

Installation, Start-Upand Service InstructionsCONTENTSPageSAFETY CONSIDERATIONS ...2INSTALLATION ...2-34Gene

Seite 2

Unit has factory-installed gas shutoff valves. Install gasshutoff valve external to unit if required by code (Fig. 8).After piping is complete, pressu

Seite 3

Use the following formula to determine the percent volt-age imbalance.% Voltage Imbalance:max voltage deviation from average voltage= 100 ×average vol

Seite 4

Table 3 — Unit 50ME Electrical DataUNIT50MEVOLTAGE(3 Ph, 60 Hz)VOLTAGERANGECOMPNO. 1COMPNO. 2OFMFLAIFMPOWERSUPPLYMin Max RLA LRA RLA LRA No. 1 No. 2 N

Seite 5

Table 5 — Unit 50ME Electrical Application DataUNIT50MENOMINALVOLTAGEkW(UnitTotal)MCACoolingHeatingCircuitUnitCommonFeedSizeIFMHp12016 5208/23043/ 535

Seite 6 - Table 1 — Physical Data

Field Control WiringZONE THERMOSTATS — Install a Carrier approved ac-cessory zone thermostat assembly in each zone according toinstallation instructio

Seite 7

Fig. 10 — Zone Control Board Component Location (cont)15

Seite 8 - (034,044 12-ZONE MODULES)

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 9 - DIMENSIONS (in.)

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 10

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 11

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 12

SAFETY CONSIDERATIONSInstallation and servicing of air-conditioning equipmentcan be hazardous due to system pressure and electrical com-ponents. Only

Seite 13

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 14 - Field Control Wiring

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 15

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 16

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 17

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 18

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 19

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 20

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 21

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 22

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 23

CONDENSER SECTION AIRFLOWCONN — ConnectionNOTES:1. Space required for service and airflow allaround and above unit is 36 inches.2. For additional infor

Seite 24 - 1, 3 .26

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 25

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 26

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 27

LEGENDC—ContactorCR — Control RelayGV — Gas ValveHA — Heat AnticipatorHR — Heating RelayTC — Thermostat, CoolingTH — Thermostat, HeatingTRAN — Transfo

Seite 28

ACCESSORY REMOTE CONTROL PANEL — This central-station control can be set to override zone thermostat modesettings to lock out heating or cooling for t

Seite 29

The heating thermostat energizes a 115-v solenoid by meansof a gas valve relay and the pilot lights. The main burnercomes on after the pilot is proven

Seite 30

3. Turn system switch to ON position. Set each zone ther-mostat at setting to call for heat. Pilot will ignite.NOTE: A time-delay relay will shut unit

Seite 31

Fig. 33 — Spoiler Screw LocationLEGENDCOMPR — CompressorCOND — Condensing*AFS1 deenergizes control circuit if loss of indoor air occurs.†Factory-suppl

Seite 32

When OAT is open, final stage heating element in all zonemodules is inactive. When OAT is closed, final stage heatingelement in a zone module may be ene

Seite 33 - 2, 4 .13 .57

HEATING (48MA) — On call for heating from a zone, theforced draft blower will start and the pilot will light. Thezone burner will ignite after the pil

Seite 34

CONDENSER SECTION AIRFLOWCONN — ConnectionNOTES:1. Space required for service and airflow allaround and above unit is 36 inches.2. For additional infor

Seite 35

TO ADD OR REMOVE OIL1. Close liquid line and hot gas bypass shutoff valves. SeeFig. 31.2. Pump down compressor and close suction and dischargeservice

Seite 36 - Electric Heat) —

Condenser FansShut off service switch to deenergize condenser-fanmotors.ADJUSTMENT — Remove fan guard from top of unit. Re-move rubber hubcap from fan

Seite 37 - COMPR — Compressor

PULLEY REMOVAL1. Shut off unit power.2. Loosen fan motor mounting plate and remove belt.3. Loosen pulley setscrew.4. Slide pulley off shaft.Reverse st

Seite 38 - HTR — Heater

LEGEND1—Bearing Liner2—Speed Nut (5⁄16in.)3—Washer4—Rivet5—Speed Nut (7⁄16in.)6—Speed Nut (1⁄4in.)7—Damper Lever8—Linkage Bar9—Linkage Rod (15 in.)10

Seite 41 - Evaporator Fans and Motor

PACKAGED SERVICE TRAININGOur packaged service training programs provide an excellent way to increase your knowledge of theequipment discussed in this

Seite 43

START-UP CHECKLISTMODEL NO.:DATE:SERIAL NO.:TECHNICIAN:PRE-START-UP:M VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNITM REMOVE ALL SHIPPI

Seite 44

Rigging Unit — Inspect unit for shipping damage, andfile any damage claim immediately with transportationcompany.Lift unit with cables and spreader bar

Seite 45

Table 1 — Physical DataUNIT 48MA/50ME 016 024 028 030 034 040Zone Modules (Quantity) 8 8 10 10 12 12Nominal Cooling Capacity (tons) 15 20 25 28 30 37O

Seite 46 - PACKAGED SERVICE TRAINING

EVAPORATOR (ZONE MODULE) AIRFLOWCONN — Connection*Not used on 48MA016,024 (8 zone module units).NOTES:1. For additional information, see Table 1 and F

Seite 47

EVAPORATOR (ZONE MODULE) AIRFLOWCONN — Connection*Not used on 50ME016,024 (8 zone module units).NOTES:1. For additional information, see Table 1 and F

Seite 48 - START-UP CHECKLIST

Condensate Drains — Pipe nipples covered with foamrubber insulation are shipped in unit return air filter section(6 nipples in units 48MA, 4 nipples in

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