Carrier ASPAS1CCA007 Bedienungshandbuch

GENERACPOWER SYSTEMS, INC.RRParts, Adjustment andMaintenance ManualAir-cooled, PrepackagedAutomatic Standby GeneratorsModels:ASPAS1CCA007 (6 kW NG, 7

6. When frequency is correct at no load, check the ACvoltage reading. If voltage is incorrect, the voltageregulator may require adjustment.1.8.2 12 KW

• Remove the four screws attaching the valve cover witha #2 or #3 phillips screwdriver.• Make sure the piston is at Top Dead Center (TDC) ofits compre

Section 2 — Troubleshooting Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators2.1 TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONThe engine will not cr

Carrier 11Section 3 — MaintenanceCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators3.1 SERVICE SCHEDULEATTENTION: It is recommended that all service

CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULLCB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULLTX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DU

Carrier 13Section 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram — Single Cylinder — Drawing No. 0E9014CB3 - CIR

14 Carrier13137777CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULLCB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL(STATOR)(STATOR)CB1 - CIRCUIT BREA

Carrier 15Section 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsElectrical Schematic — Single Cylinder — Drawing No. 0E9015137

16 CarrierGRDCB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULLCB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULLTX - TRANSFORMER, 16 Vac 56 VA & 16

Carrier 17Section 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram — V-Twin — Drawing No. 0E9016GRDGRDCB3 - CIRCUI

CarrierINTRODUCTIONThis Carrier model is a compact, high performance,air-cooled, engine-driven generator designed toautomatically supply electrical po

18 Carrier77771313FIELDFIELDDPE WINDINGDPE WINDING(STATOR)(STATOR)CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULLCB3 - CIRCUIT BREAKER, EXTERNAL OUT

Carrier 19Section 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsElectrical Schematic — V-Twin — Drawing No. 0E90177713FIELDDPE

20 CarrierSection 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram — 8 Circuit Load Center — Drawing No. 0E7687A

Carrier 21Section 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram — 8 Circuit Load Center — Drawing No. 0E7687A

22 CarrierSection 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram — 10 and 12 Circuit Load Center — Drawing No. 0

Carrier 23Section 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsWiring Diagram — 10 and 12 Circuit Load Center — Drawing No. 0

24 CarrierF1F1BBN2AN2ABBN2AN2AAABBE2E2VR1VR1C1C1E2E2C2C2VR2VR2T1T1T2T2T2T2T1T1N2AN2ANONOXBXBNONOBB205205BBXAXACOMCOMNCNC126126COMCOMNCNC7777N1AN1AE1E1

Carrier 25Section 4 - Electrical DataCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsElectical Schematic — 10 and 12 Circuit Load Center — Drawing

26 Carrier685135PRE PACKAGED UNITS ONLY524948511847202494346514944337A25333624323534232644797774354982808514680858184787287865768248397092509491632115

Carrier 27ITEM PART NO. QTY. DESCRIPTION1 0C6140 1 ASSEMB LY, E NCLOSURE BASE 0D1901 1 ASSEMB LY, E NCLOSURE BASE (7KW)2 0C6735 2 SUPPORT, ROOF FOL

Table of ContentsCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsCarrier 1Introduction ...Inside Front CoverRead This Manual T

28 Carrier21462237388,328,9274447101319231517491553423363938454822921174674923274212454420401114315353029329412445473147453133501352515353545556575958

Carrier 29ITEM PART NO. QTY. DESCRIPTION1 0E7886A 1CIRCUIT BREAKER 30A X 2P 240V (7KW)0E7886E 1 CIRCUIT BREAKER 50A X 2P 240V (12KW)0E7886F 1 CIRCUIT

30 Carrier301292316279222221162324103179461153233204361925154323434351226148133B3A173718Section 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 1

Carrier 31Section 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators7kW, 8 Circuit Load Center Assembly — Drawing No. 0E7

32 Carrier30129231627922222116232410317946115323926436192515383332343435203712148133B3A38181740Section 5 - Exploded Views and PartsCarrier Air-cooled

Carrier 33Section 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW (10 Circuit) and 15 kW (12 Circuit) Load Center

34 Carrier11473334363537274543391819202332444824461122292831301752114132638252540411221151661244210573894951505453Section 5 - Exploded Views and Parts

Carrier 35ITEM PART NO. QTY. DESCRIPTION1 0E3221 1 ASSEMBLY, CONNECTING ROD2 0E1466 1 PIN, PISTON D203 021533 1 SET, PISTON RING 90MM4 0E2985 1 PISTON

36 Carrier1920414321232240362824443938126756645816181715141329313062749464750519101142104837126233351825321834343646Section 5 - Exploded Views and Par

Carrier 37ITEM PART NO. QTY. DESCRIPTION1 0C1069 5 SCREW, TAPTITE M6-1.0X8 YELLOW CHROME2 0D2922 1 HOUSING, BLOWER3 0C8435 1 TUBE, DIPSTICK4 0C9997 1

2 CarrierStudy these SAFETY RULES carefully before installing,operating or servicing this equipment. Become familiar withthis Parts, Adjustment and Ma

38 Carrier14347, 48, 49, 50, 51, 52, 53, 54, 56, 57, 58, 59, 60, 62, 63, 647, 47, 48, 49, 50, 51, 52, 53, 54, 56, 57, 58, 59, 60, 63, 6414453464847495

Carrier 39Section 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGT-990 Engine - Drawing No. F4715 Page 1ITEM PART NO.

40 Carrier112112128110133949184888689859089937480828381791171029992979810111311210510710810410310611110914312587, 123969514313011475787776991001189897

Carrier 41Section 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGT-990/760 Engine - Drawing No. F4715 Page 2ITEM PART

42 CarrierSection 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators7 kW Generator - Drawing No. 0D3504-D3765178215393214

Carrier 43Section 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators7 kW Generator - Drawing No. 0D3504-DITEM PART NO. QT

44 CarrierSection 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW and 15 kW Generator - Drawing No. 0D3417-J36353

Carrier 45Section 5 - Exploded Views and PartsCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW and 15 kW Generator - Drawing No. 0D3417-JITEM

46 CarrierITEM PART NO. QTY. DESCRIPTION1 0D5694 1 CASTING, TWIN REGULATOR HOUSING2 0F3154 1 SOLENOID COIL, 12VDC3 0C4647 1 GASKET , SOLENOID4 0D4166

Carrier 47TYPE HOM120/240vCBHOM-FTYPE HOMCBHOM-F120/240vTYPE HOM120/240vCBHOM-FTYPE HOM120/240vCBHOM-FTYPE HOM120/240vCBHOM-FTYPE HOMCBHOM-F120/240vTY

ELECTRICAL HAZARDS• All generators covered by this manual producedangerous electrical voltages and can cause fatalelectrical shock. Utility power deli

48 CarrierSection 7 - NotesCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators

Carrier 49Section 7 - NotesCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators

PART NO. 0F4709 REV.A (01/12/05) CATALOG NO. 02AS-PA0 FORM ASPAS07-1PD PRINTED IN U.S.A.

4 CarrierSection 1 — Post Installation Start-up and AdjustmentsCarrier Air-cooled 7 kW, 12 kW and 15 kW Generators1.1 BEFORE INITIAL START-UPBefore st

1.4 GENERATOR TESTS UNDER LOADTo test the generator set with electrical loads applied,proceed as follows:1. Set generator’s main circuit breaker to it

3. Turn on appliances, lights, pumps, etc., that are onthe emergency circuits in an attempt to fully load thegenerator. Be cautious not to overload th

9. Reverse procedure steps 1-5 to reinstall demandregulator.10. Reverse the procedure to convert back to naturalgas.1.7.2 12KW AND 15KW, V-TWIN ENGINE